Professional Documents
Culture Documents
KNUCKLE JOINT
by
HARSHA VARDHAN PUNNA S
Guided by
Dr. PERIASAMY
ABSTRACT
The aim of the present project is to study the stresses in Knuckle joint
using analytical method. A knuckle joint is designed for increasing
the capacity to withstand load. It is proposed that instead of mild steel
high strength high modulus Molybdenum can be used for further
enhancing the capacity to withstand higher loads. The knuckle joint
proposed work is to study the behavior of pin for an applied force of
150 KN. The diameter of the pin is proposed to be around 25 mm and
the factor of safety of 2. CAD model of knuckle is prepared in
CATIA. Static analysis is done in ANSYS by constraining the
knuckle and for applied loads, the stress contour, displacement
contour, strain energy contour are obtained. These Finite Element
Analysis results are verified by comparing with analytical
calculations.
INTRODUCTION
Knuckle joint is one of the important components of vehicle which
is used to transmit axial tensile force.
Knuckle joint is used to connect two rods whose axes either
coincide or intersect and lie in one plane.
A knuckle joint may be failed on the following three modes
1. Shear failure of pin (single shear).
2. Crushing of pin against rod.
3. Tensile failure of flat end bar.
APPLICATIONS:
Joint in the car steering
Joint between the links of a bicycle chain
Joint in the tractor
MATERIAL
The material of the knuckle joint is considered as Molybdenum in
order to do the stress analysis.
Molybdenum, a refractory metal is widely used as an alloying
element.
It has good thermal and electrical conductivity, high melting point
and excellent strength.
Molybdenum can be used for various applications in its pure form.
Properties:
Tensile stress
= 324MPa
Shear stress
= 500MPa
Compressive stress = 400MPa
DESIGN STANDARDIZATION
DESIGN CALCULATIONS
The
rods are subjected to direct tensile load, Therefore tensile strength
of the rod,
P = (/4) x t
150000=(/4)x324
d=24mm
Diameter of the rod (d)=24mm
Diameter of pin, d1 = d=24mm
Outer diameter of eye, d2 = 2d=48mm
Diameter of knuckle pin head and collar, d3 = 1.5d=36mm
Thickness of single eye or rod end, t = 1.25d=30mm
Thickness of fork, t1 = 0.75d=18mm
Thickness of pin head, t2 = 0.5d=12mm
Failure
of the knuckle pin in shear:
Since the pin is in double shear, therefore cross-sectional area of the pin
under shearing
P = 2 x (/4) (d1x s
150000=2 x (/4) (24x s
=165.87MPa
Failure
of the forked end in tension:
The forked end or double eye may fail in tension due to the tensile load.
P = (d2 d1) 2t1 t
150000=2(48-32)18xt
t=260.4MPa
Failure of the forked end in shear:
The forked end may fail in shearing due to the tensile load.
P = (d2 d1) 2t1 s
150000=2(48-32)18xs
s=260.4MPa
Failure of the forked end in crushing:
The forked end or pin may fail in crushing due to the tensile load.
P = d1 2 t 1 c
150000=32x2x18xc
c=173.6MPa
MODELLING
von-mises stress
Shear stress
Total deformation
Types
Max
Min
567.12 Mpa
-249.83Mpa
Total deformation
0.09410 mm
0.00 mm
Maximum principal
734.9 Mpa
-45.272 Mpa
552.95 Mpa
1.4907 Mpa
Stress
4
THEORETICAL CALCULATION
Normal
stress in x-x direction:
=
P = 150000 N A = 803.84 mm2
= = 186.604
Maximum principal stress:
= 550 x 0.3 = 165 N/mm2
= +
=+
= 262.80<= 275
Comparison of results
Stress
Theoretical
Allowable limit
262.8
275
169.5
550
Von mises
169.4
275
CONCLUSION
The knuckle joint designed in the present study is for withstanding an
applied force of 150 KN. The diameter of the pin is proposed to be
around 24 mm. The material of the knuckle joint is considered as
molybdenum. Based on the above, a CAD model was developed
using CATIA. In order to carry out the stress analysis, mesh was
developed for the knuckle joint. ANSYS software was run and the
stress contour, displacement contour, strain energy contour were
obtained.
Based on the ANSYS analysis, it shows that a pin of 24 mm diameter
can withstand a load of 150 kN if a factor of safety of 2 is used. The
FEA is carried out for knuckle joint model and the result of analysis
indicate that the von mises stress has changed from 552.95 Mpa to
1.4907 Mpa. Hence the design is safe.
REFERENCES
1. J.K. Gupta, R.S. Khurmi. A textbook of machine design. Ram Nagar,
New Delhi: Eurasia Publishing House. ISBN 81-219-2537-1 (2008).
2."KnuckleJoint."Merriam-Webster.com.Merriam
Webster,Web.14Dec.2013.
http://www.merriamwebster.com/dictionary/knuckle joint>.
3. Jones DRH, Engineering Materials 3 materials failure analysis.
Oxford (UK) Pergamon Press (1993).
4. Bhandari, V.B. (2001). Introduction to machine design. New Delhi:
Tata McGraw-Hill.2001.
5. Joseph E. Shigley, Charles R. Mischke, Thomas H. Brown, (2004).
Standard handbook of machine design (3rd ed). New York: McGrawHill. ISBN 978-0-07-144164-3