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Wichita State Colloquium

October 8, 2014

The Promise of Solar


Energy
Joe O'Gallagher
Adjunct Professor of Physics, Governors State University
University Park, Illinois
and
Lead Scientific Officer, Solargenix Energy
Sanford, North Carolina
Formerly:
Senior Lecturer and Executive Officer
Department of Physics andThe Enrico Fermi Institute
University of Chicago
(now retired)

October 8, 2014

The Promise of Solar Energy

Why Promise ?

I Have worked in this field for nearly 40 years.

Progress has been somewhat disappointing due in part to

Poor implementation of early concepts


Lack of understanding by the general public about what can and
cannot be done
Other economic obstacles and market conditions

The vision of a renewable energy driven sustainable energy


economy has not been achieved.

The original promise remains unfulfilled, but that theme


provides a context for what I want to talk about today.
There has been much progress.

New technologies and techniques have been developed

Performance is improving and costs are coming down.

It is inevitable that the promise will be fulfilled!


October 8, 2014

The Promise of Solar Energy

ACKNOWLEDGMENTS:

I would like to thank my colleague of over 30 years, Professor Roland Winston,


formerly of the University of Chicago and now at the University of California,
Merced. Roland is the inventor and primary developer of most of the concepts
belonging to the new optical subdiscipline now called nonimaging optics
which led to the development of so-called Compound Parabolic
Concentrators and related devices for solar energy concentration.

The Development of the Compound Parabolic Concentrator and other


nonimaging optical devices at the University of Chicago between 1975 and
2005 was supported largely by: the U. S. Department of Energy through the
Office of Basic Energy Sciences, The Office of Energy Efficiency and
Renewable Energy, the National Renewable Energy Laboratory, Sandia
National Laboratory, and the Jet Propulsion Laboratory.

October 8, 2014

The Promise of Solar Energy

Outline of Talk

General Introduction

Background and Motivation


The Solar Resource

The Role of Concentration


Review of fundamental concepts (The Sine Law)
Consequences (Theoretical limits for Solar Concentration)
Introduction to Nonimaging Optics

Examples and Applications (Mostly a Slide Show)

Overview of Solar Applications and Collection Strategies

The Thermodynamic Limit and the Concentration of


Sunlight

Properties, Problems, and Economics

The Compound Parabolic Concentrator (CPC)


Two-Stage Concentrators for solar-thermal and
photovoltaic generation of electricity
Ultra-high concentration: Demonstration and exotic
applications

Summary and Conclusions


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I
Background and
Motivation

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The Promise of Solar Energy

Motivation
Why Solar Energy?

The world economy and standard of living are


strongly coupled to energy availability.

Solar Energy research is an exciting, interesting,


dynamic, and satisfying endeavor.

The byproducts of energy production threaten the


quality of life on the planet

Technically challenging (thermodynamics, optics,


semiconductor physics, materials science, etc. )
Interdisciplinary
Very broad based (involves economics, politics, sociology,
etc.)

Atmospheric pollution
Greenhouse gases/global warming

Conventional energy sources are limited and being


consumed at an every increasing rate.

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October 25, 2012

Global Warming:
Fact or Fiction?

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The Promise of Solar Energy

Land-Ocean data through 2012


The World is definitely getting Warmer!!

Theres been
about a 0.8o -0.9o
Celsius (1.4o 1.6o Farenheit)
increase in the
last 130 years.

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GLOBAL CLIMATE CHANGE

The World IS getting warmer -- warmer


than it has been in at least the last 2,000
years
Mankinds activities to produce energy
are definitely a major part of the cause!!
Carbon Dioxide levels in the atmosphere
are higher than they have been in the
last 600,000 years.
Our continuous combustion of fossil fuels
is affecting the health of the planet!!
IPCC AR5 Synthesis Report (SYR) Due
out 31 October 2014

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What about Peak Oil ?

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OIL SUPPLIES ARE LIMITED

Geological Deposits of Fossil Fuels were


produced about 300 million years ago !

Theres only so much that was ever produced.

We are now (or will be soon) reaching the Peak


of world oil production (often referred to as the
Hubbert Peak after M. King Hubbert).

The U. S. peaked in 1970 and has been in a sense


running out of oil ever since
The world will peak (begin to run out) in the next
5 to10 years, if it hasnt already
Its the beginning of the end of abundant energy!

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Production Lags Discovery

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12

Spaceship
Earth:
The
Only
Planet
weve
got!
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What about Alternative Energy


Sources?

Solar Energy The Source of almost all energy on earth

Wind Energy

Is an indirect form of Solar


Is economical today in many locations
Still has aroused some practical concerns

Biomass

Fossil fuels are stored Solar energy


Capacity dwarfs all the other so-called renewables
Can be thought of as the mother of all renewables

Also has considerable promise

Nuclear

Not usually thought of in this context


Has problems but probably will have to play a role

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II
The Solar Resource

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The Sun
(X-ray Image in False Color)
-The Source
of (amost) all
energy on
earth
- The driver of
all climate on
earth

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The Promise of Solar Energy

Its abundant (very)


Its evenly distributed (sort of)
Its forever (for all intents and purposes)
But

Its highly variable in time


Its very dilute (relatively low intensity spread out
over large areas)
Its expensive to collect (at least now)
Difficult and expensive to convert to major end
uses

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The Solar Resource

Very Large Thermonuclear Fusion Reactor

Surface is almost perfect Black Body Radiator

T = 6000o K
max = 500 nm (5000 Angstroms)

Power Output

1.4 x 106 km (870,000 miles) in diameter


1.5 x 108 km (93,000,000 miles) away
Subtends a half-angle of about 4.7 milliradians (0.27o)

3.8 x 1026 watts (1.3 x 1027 BTUs/hr)


13 trillion Quads*/hr

Power Intercepted by the Earth

1.7 x 1017 watts (5.7 x 1017 BTUs/hr)


590 Quads*/hr = ~10,000 total world energy use!

* One Quad = One Quadrillion (1015) BTUs


The U.S. annual energy consumption is just under 100
quads per year.
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The Solar Resource


(Contd)
The "Solar Constant"
- Imax = 1370 watts/m2 ( in space near earth)

1000 watts/m2 ( at noon in Albuquerque)


170 watts/m2 ( global yearly average)
- Yearly total solar incident on U. S. land area = 40,000 quads
- 0.5 % of U.S. land area @ 50% efficient = total U.S. use
- Solar Energy is abundant!

Problems

- Dilute
- Intermittent (it would help to have storage! beyond the scope
of this talk)
- Source is highly collimated and constantly moving
- Predominantly low grade thermal

Simple Economics (Conventional Energy sources are still


very inexpensive!)
1 M2 - year of sunlight is worth (depending on local climate and fuel
displaced)
~ $20- $200 !! (Thats roughly $2 to $20 per square foot!)
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III
Solar Collection and
Conversion Technologies

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Direct Solar Energy


Conversion

(Active strategies)

THE
SUN

Photovoltaic
Electricity
(PV)

Heat

Hot water and


space heating

Solar Thermal
Electricity

Cooling
(A/C and
Refrigeration)

Industrial
Process
Heat

Fuels and Chemicals


Production
(Hydrogen!)

Solar
Cooking

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The Direct Conversion of


Sunlight to
Electricity:Photovoltaics or
PV
One of the Cleanest and neatest forms

of solar energy
Easy to install and use
Probably one of the most expensive
forms as well
Photovoltaic panels are about 12% to
20% efficient and cost about $50/ft 2 to
$100/ft2

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Flat Plate Photovoltaic Panel

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Photovoltaic Technologies

Single crystal silicon cells (about 95% of todays


market)

Moderate performance ( ~ 12% - 20%)


Expensive ($50/ft2 - $100/ft2 => $3/wp - $7/wp)

(The Peak Wattage of a system is its power output under an


insolation of 1000 watts/M2.)

Thin film(e.g. Cadmium Telluride) or amorphous silicon

lower performance ( ~ 6% - 12%))


Less expensive
Can be deployed as roofing shingles

Multi-junction cells

High performance (
Very expensive (factors of 10 to 100 more than single crystal)
Need concentration to be economical
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Solar Thermal Energy

Absorb radiant energy as heat and transfer to


a working fluid.
Applications

Domestic Hot Water


Space heating

Use concentration to get high temperatures


and run an engine to generate electricity!

Solar thermal refrigeration and Air


Conditioning (also requires higher
temperatures)

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Solar Hot Water

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Flat Plate Geometry is very


simple
and can also collect reflected
light

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IV
The Role of Concentration

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Tracking Parabolic Trough

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Part of the 30 MegaWatt Solar


Thermal Electric system in
California

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A 30 Megawatt Solar Power


Plant in Southern California

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Large Concentrating Parabolic


Dish

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Central Receiver Test


Facility
Sandia Albuquerque

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Role of Concentration*
* Definition: Solar concentration is the process of
collecting sunlight (solar energy) from a large area and
delivering it to a smaller area. The concentration ratio
is the ratio of the collection area to the target area.

To Improve Performance

- Reducing the relative area of the hot thermal


absorber reduces the heat losses ( ~ 1/C) and
allows higher temperatures to be achieved.
- Increased photon flux on solar cell increases
conversion efficiency slowly

To Reduce Costs

- Reduces the required area of expensive


absorber (PV or Thermal) and replaces it with
(presumably) less expensive optics.

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V
Nonimaging Optics

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Background

Nonimaging Optics

New approach to the collection, concentration and


transport of light originally developed by Roland
Winston, myself, and our group at the University of
Chicago
Relaxes the constraints of point-to-point mapping
of imaging optics
Achieves or approaches the maximum geometrical
concentration permitted by physical conservation
laws for a given angular field of view.
Focusing optics always fall short of this limit by a
factor of ~ 2 to 4.

The CPC (Compound Parabolic


Concentrator)

The prototypical nonimaging ideal light collector


invented by Roland Winston
Generic name for whole family of similar devices

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Importance for
Solar Energy Collection

Achieves widest possible angular field


of view for given geometric
concentration
Permits useful concentration without
tracking
1.1 -2x for totally stationary collector
2x 10 x with seasonal adjustment
> 10x 40,000x with relaxed optics and
tracking requirements

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Concentration and the Thermodynamic Limit


Collecting Aperture, A1

Cgeom = A1/A2

s
c
i
t
Op

Absorbing Aperture, A2

For Cgeom >1 ( i.e. for A2 < A1) the optics must limit the field of view

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Concentration Limit
Cmax

sin

Cmax

n2

sin 2

In two dimensional
(trough-like) geometry
In three dimensional
(cone-like) geometry

n is index of refraction at absorber surface,


is half-angle of acceptance
Any system that can attain these limits is referred to as ideal.
All conventional imaging systems fall short of this limit by
factors of at least 2 to 4

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The CPC

BC

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Additional CPC
Designs for
different
absorber
shapes based
on edge-ray
principle
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Early Argonne XCPC Design


(Evacuated Dewar-type Absorber tube
with selective surface)

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CPC Solar Geometry

Achieves widest possible


angular field of view for given
geometric concentration
Permits useful concentration
without tracking

1.1x -2x for totally


stationary collector
2x 10 x with seasonal
adjustment

Collects large fraction of


diffuse component of sunlight
Higher Concentration (> 10x
>40,000x) requires tracking
with multi-stage system but
allows relaxed optics and
tracking tolerances

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latitude
angle

Cmax

n
sin

43

VI
Early Applications

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Selected Applications of Nonimaging


Optics in Solar Energy

Nontracking Collectors

Evacuated CPCs
The Integrated CPC (Evacuated)
Nonevacuated CPCS

High Concentration Tracking Collectors


Two stage Concentrators
Solar Thermal Conversion
Solar Photovoltaic conversion
Ultra- High Flux Solar Furnaces
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Goal

to reduce the heat losses at high operating temperatures


(from the hot absorber to ambient) as much as possible).

Combine

Evacuated CPC
Concentrators

Vacuum insulation (eliminates conductive and convective


heat losses)
Spectrally selective absorber surface (suppresses
radiation loss)
Nonimaging concentration (reduces surface area of hot
absorber)

Achieves high temperature end uses with a


nontracking collector

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CPC with evacuated Receiver


Energy Design Collectors installed on U of C
Physics building in 1986

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Integrated CPCs
(Evacuated)

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Ultra-High Flux Applications


NREL Solar Furnace
(Artists Conception)

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Two-Stage Dish Thermal


Concentrators

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Ultra-High Flux

Potential Applications for Ultra High


Solar Flux Concentration

Production of Exotic Materials (e.g. Fullerenes)


Hydrogen Production (Direct water splitting)
Solar Pumping of Lasers
High Temperature Gas Turbine Solar Receivers
(Weizmann Institute
for Science, Rehovath,
Israel)
Solar Thermal Propulsion in Space
Solar Thermo - Photovoltaic Converters

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Ultra-High Flux Applications

05/13/16

Solar Energy

52

Ultra-High Flux Applications

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VII
Recent Developments

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New Design for eXternal


reflector CPC with evacuted
tube
(XCPC)

Confidential - Do not Circulate!!

Geometry for 1mm thick


glass tube

New XCPC
Profile

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New XCPC Prototype Test


Data

Cleveland,T. and M. Ross, High Temperature Performance Evaluation of the XCPC Concentrating
Collector, Preliminary Report from the North Carolina Solar Center, August, 2012

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High Concentration
Photovoltaic Applications

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Concentrating PV system
Facetted Dish, C1 = 116X

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Present Limitations of
Concentrating PV

In a series string of cells, the current is limited to that


produced by the cell with the lowest illumination.

One dark cell in such a string effectively kills the string


output

Thus, for acceptable performance, PV cells wired together in


an array require near uniform illumination on all cells.

One solution is that the entire concentrator can be scaled up


and coupled to a larger array of cells, if optical mixing can be
employed to distribute the flux nearly uniformly over a multicell array.

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Square TIR Optical Mixer

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Comparison No Mixer/Mixer
Flux Map
Exit Aperture - Refractive Mixer

Flux Map
Entrance of Optical Mixer

1.00

30.00
24.00
18.00
12.00
6.00
0.00

October 8, 2014

24.00-30.00
18.00-24.00
12.00-18.00
6.00-12.00
0.00-6.00

0.80
0.60

0.80-1.00
0.60-0.80
0.40-0.60

0.40
0.20

0.20-0.40
0.00-0.20

0.00

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Dish with Concentrating


Truncated Pyramidal TIR mixer
slope = 3 milliradians
C1 = 800X
C2 = 2.5X
C1C2 = 2000X

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High Concentration PV
Applications

Nonimaging concentrator/mixers very


effective in making the irradiance highly
uniform

Can boost geometric concentration by


factor of 2 to 4.

Symmetry breaking critical to function:


(e.g., Square cross section mixer, not
cylindrical mixer)

TIR is preferable for high throughput

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Progress in PV technologies

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One Possible Long-term Vision


- The use of ultra-high solar concentration for the
production of hydrogen by water-splitting.
- Hydrogen can be used as a fuel or to produce
electricity in a fuel cell.
- Obviously hydrogen is ultra-clean (by-product is
water!)
- Solves the storage problem!
-The concept of doing this with a central receiver
plant has been under study at the Weizmann Institute
in Israel for some time.
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Overview of Problem
The Need for High Concentration

Splitting water requires temperatures in the range 1500K - 2000K

In turn requires a net average concentration of 3000 4000 suns

The ideal concentration limit (for achievable optical errors) is


about 10,000 suns

Conventional single-stage focusing dish systems fall short of this


limit by a factor of 3 4, and conventional central receiver
systems fall even farther short of these requirements.

Bottom line: We cant hope achieve the required concentrations


with a conventional single stage central receiver

The Need for Nonimaging Secondaries

The only option for achieving required fluxes in a central


receiver design is to use some kind of nonimaging secondary at
the reactor.

This concept of has been around for some time but has not been
seriously investigated until relatively recently.

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The simplest geometry for a two-stage central


receiver is a central tower (height H) surrounded
by a circular heliostat field. The secondary is a
simple CPC with acceptance angle c. (Note that c
= the rim angle of the system.) The optimum
field is circular with radius R = H*tan c = L* sinc.

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Secondary Concentrator
Options

WIS beamdown secondary

October 8, 2014

Source: Timinger, et.al., Solar Energy 69(2),


2000
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Findings

The highest possible concentrations can only be achieved


with an axially symmetric circular field surrounding a central
tower with a CPC looking vertically downward.

80% of the ideal limit can be achieved in this configuration


with a tower height to field diameter ratio of about 1.0.

The optimum configuration without a secondary is always


very different from that for the optimum with a secondary.

In general, a pre-existing configuration that has been


originally designed for operation as a one-stage system
should not be used as the starting point for designing a two
stage system.

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VIII

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Present Status

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Present Status

Economics of Solar Energy is still problematic


CPCs and other nonimaging devices hold
promise of eventual simpler, less expensive,
higher performing collection technologies
Near Term Goals:

Inexpensive commercial non-evacuated CPCs


High Performance Evacuated CPCs for Solar Cooling
and Heating
Development of TIR terminal concentrators/mixers
for PV applications with advanced high efficiency
cells

Longer Term Goals

Mass production of low cost evacuated CPC for


widespread production of Solar Thermal Energy
Very High Concentration Systems for Hydrogen
Production through water-splitting.
Towards a Solar Hydrogen Economy!

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Final Thought
Energy

from the sun


must eventually play a
major role in providing a
"sustainable" source for
mankind's needs.

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Pale Blue
Dot

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Concentration
Proofs of Limit

Based on Thermodynamic Argument

If C could be made larger (Absorber A 2 smaller) there would


not be enough area to radiate away incident energy and its
temperature would begin to rise in violation of 2 nd Law

Based on Phase Space Conservation

Liouville Theorem: Brightness is conserved along ray

Role of Concentration

Improved Performance

Reduced area of thermal absorber reduces the heat losses


on an aperture basis ( ~ 1/C)
Increased photon flux on solar cell increases conversion
efficiency slowly

Reduced Cost

Reduces area of expensive absorber (PV or Thermal)

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Increasing Appetite for


Energy
While the developed world
has been limiting growth in
energy demand, the
developing nations want
their turn!

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Spectrally Selective
Absorber Surface

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The Flowline or
Trumpet
Concentrato
r

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Two-Stage Dish Thermal


Concentrators

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Two-Stage Dish Thermal


Concentrators

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Two-Stage Dish Thermal


Concentrators

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Date

Summary of Hi Flux
Measurements
Location
Secondary Measured Total
Flux
(suns)

February
1988

Chicago

March
1989

Chicago

Lens-Oil
filled
Silver
vessel
(n = 1.53)

56,000 +/5000

Solid
Sapphire

84,000 +/3500

DTIRC ( n =

NREL
(Golden CO)

Water Cooled
Reflecting
Silver
CPC - air filled

44 watts

72 watts

1.76)

July Aug
1990

Power

22,000 +/1000

3.5
Kilowatts

(n = 1.0)

March 1994 NREL


(Golden CO)
05/13/16

Fused Silica
(Quartz)
(n = 1.46
Solar Energy
DTIRC
with

50,000 +/2000

900 Watts
85

Ultra-High Flux Applications


NREL Solar Furnace (Aerial
View)

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New Generation CPCs

We describe here some advances in the optical and thermal models for
non-evacuated CPCs and discuss in some detail, the development and
prototype performance testing results for one new design, referred to
here as CPC 2.0.

We also review a proposed new eXternal reflector CPC (or XCPC)


design for optimum match with absorption air conditioning applications

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The CPC 2.0

The overall scale of the design is determined by the outer diameter of


the absorber tube, here 1.125 inches ( 2.858 cm).

The design acceptance angle is c = 35o. This allows the apparent


position of the sun to be within the acceptance angle for at least 7
hours a day throughout the year.

For a fully developed (untruncated) traditional CPC profile, this


acceptance angle yields a maximum geometric concentration C max =
1/sinc = 1.74X..

To allow for mechanical tolerances and provide thermal isolation of the


absorber, there must be a gap, g, between the reflector cusp
underneath the absorber tube and the tube itself. Here, the design gap
was chosen to be 0.125 inches (3.18 mm).

This introduces unavoidable optical throughput losses due to a fraction of the


reflected rays passing underneath the absorber.
However, these losses can be reduced by placing a small cavity in the form
of a vee-groove underneath the absorber and using some form of
modified cusp CPC solution.

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CPC 2.0 Optical Profile

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Basic Geometry only Normal


Incidence

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CPC 2.0 on test stand

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Comparison with non-concentrating


Collectors

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Summary

Nonimaging Optics has changed our approach


to solar energy concentration

Useful concentration is possible w/o tracking


Combined with evacuated selective absorber
delivers mid-temperature heat (200 300 C) from
stationary collector ( for air conditioning or
industrial processes)
Nonimaging Secondaries promise high temperature
systems (>500C) with relaxed primary optics and
tracking requirements (e.g. lower cost)
Nonimaging Solar Furnaces now can produce
concentrated fluxes dramatically exceeding
previous levels

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Small Solar Power Tower


Sandia Nat. Lab., Albuquerque, NM

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1.5x Geometric Only

Confidential - Do not Circulate!!

1.5X Alum, Abs 0.95 (no


Fresnel)
With glass tube(1mm) (with
AR)

Confidential - Do not Circulate!!

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