Professional Documents
Culture Documents
2
04/19/16
equipment.
Eliminate the need for chokes in the system.
Provide inherent soft start no inrush currents.
Protect the downhole equipment from pump
off.
Enable remote operation/automation.
Enable smooth response to torque changes.
VSD Application
Step-Down
Transformer
Bank
VSD
Step-Up
Transformer
Disconnect
J Box
3
Phase
s AC
1)
1) Diodes
DiodesConverter
Converter
2)
2) DC
DCLink
LinkCapacitors
Capacitors
3)
3) IGBTs
IGBTsInverter
Inverter
Fixed
FixedVoltage,
Voltage,Fixed
FixedFrequency
Frequency
Variable
VariableVoltage,
Voltage,Variable
VariableFrequency
Frequency
4.16 kV
Step-Up
Transformer
Oil-filled Transformer
Outdoor Use
Controller
0-input
4160 V
Motor
Oil-filled Transformer
Outdoor Use
Controller
4.16 kV
0 4.16 kV
Motor
in
pump
14
04/19/16
Summary
There is another point for discussion which
may be regarded a speciality; but could quite
possible come in handy on some occasions.
We should probably call this "tweaking" the
application.
15
04/19/16
Summary
The well system curve is simply a reflection
of the total energy available and lost in the
well system with the exception of the pump.
In our application, we try to match the pump
performance curve to the well system curve;
and where they meet is where the well
should produce.
16
04/19/16
Summary
For the sake of this discussion let's assume
our well system curve is a straight line and
we
know
the
end
points.
Assume we want to use a GN5600 and
produce 1350 feet of TDH at 8800 bpd - and
we want to produce only 200 feet of TDH at
3400 bpd (this is what our productivity
calculations have told us).
Our number one criterion is to produce as
much of this range as possible.
17
04/19/16
Summary
We could use a 50 stage GN5600 and get the
desired 1350 feet of TDH at 70 Hz but look
what happens to the 3400 BPD point. We
could not possibly run the unit this slowly.
18
04/19/16
Hea
Fee
d
t
Hea
d Ca
pac
ity
6
0
5
0
70
Hz
65
Hz
4
0
60
Hz
55
Hz
50
Hz
3
0
2
0
Well System
Curve
1
0
HP
Moto
rLoa
d
ly Load
Pump On
3.0
0
60
55 Hz
50 Hz
Hz
2.0
0
1.0
0
19
04/19/16
100
0
200
0
3000
4000
5000
6000
70
65 Hz
Hz
7000
8000
9000
1000
0
Summary
Achieving the lower point of 200 feet at 3400
bpd may cause us to drop to a lower
frequency than we really want to use.
Is there anything we could do?
20
04/19/16
Summary
Yes there is.
We are dividing the well system curve by the
number of stages in the pump in order to
display it on our single stage pump
performance curve.
If we divide the well system curve by a
larger number of stages -- say 100 for
example, it tends to become "flatter".
21
04/19/16
Hea
Fee
d
t
Hea
d Ca
pac
ity
6
0
5
0
4
0
60
55
Hz
50
Hz
3
0
70
Hz
65
Hz
Hz
2
0
1
0
HP
Moto
rLoa
d
ly Load
Pump On
3.0
0
60
55 Hz
50 Hz
Hz
2.0
0
1.0
0
22
04/19/16
100
0
200
0
3000
4000
5000
6000
70
65 Hz
Hz
7000
8000
9000
1000
0
Summary
By using more stages in the pump, we can
make the well system curve flatter and get a
much wider flow range coverage with the
pump. The only problem is that more stages
are giving us too much flow and taking us to
the right of the operating range.
Is there anything we can do to counteract
this?
23
04/19/16
Summary
The TDH required is essentially a sum of the
vertical lift required, the tubing friction and
the
wellhead
pressure.
The vertical lift is determined by the well
productivity and is beyond our sphere of
influence.
We could possibly increase friction with
smaller tubing.
24
04/19/16
Summary
The easiest thing for us to do is increase the
wellhead
pressure.
This will have the effect of raising the well
system curve vertically without changing the
slope.
25
04/19/16
Hea
Fee
d
t
Hea
d
6
0
Cap
acit
5
0
70
Hz
65
Hz
4
0
60
Hz
55
Hz
50
Hz
3
0
"100 Stage"
Well
System Curve
2
0
1
0
HP
Moto
rLoa
d
ly Load
Pump On
3.0
0
60
55 Hz
50 Hz
Hz
2.0
0
1.0
0
26
04/19/16
100
0
200
0
3000
4000
5000
6000
70
65 Hz
Hz
7000
8000
9000
1000
0
Summary
By raising the wellhead pressure, we can
raise the well system curve back up to within
the
range
of
the
pump.
Obviously increasing the wellhead pressure
arbitrarily will cause additional power loss
but there are occasions where the overriding
consideration is strictly a matter of
maximizing the total flow range.
27
04/19/16
Summary
By increasing the number of stages, we can
flatten out the well system curve with
respect to the pump performance curve and
achieve a greater range.
28
04/19/16
Useful
If we know the pump performance at 60 Hz, we can correct it to
Equations
another frequency by the affinity laws: (1)
Flow
HZ
Flow 60
Head HZ Head60
BHP HZ BHP60
HZ
6
0
HZ
6
HZ0
6
If we know the motor 60 Hz nameplate0rating, we can calculate
the
output horsepower rating at any other frequency with: (1)
HZ
MHP HZ
6
(1) If we prefer to work with 50 Hz as a 0
base, we can substitute in
MHP60
Useful
Equations
If we know the pump BHP
at 60 Hz and we know what is the
maximum frequency we desire to run at, we can determine
the minimum permissible 60 Hz motor HP rating as:
MHP BHP60
60
HZ
6
0
30
04/19/16
HZ 6
0
MHP60
BHP60
Useful
If we know the voltage Equations
at 60 Hz, we can calculate it at another
frequency as:
Volts Volts60
Hz
6
0
% Load =
31
04/19/16
BHP60
MHP60
HZ
6
0
Useful Equations
At any frequency, if we know the volts and amps, we can
calculate the KVA as:
Volts
KVA
x
Amps
x
100
0
1.73
2
???V
Drive Output KVA = KVA
x
48
480V
0
32
04/19/16
Useful Equations
If we know the pump shaft HP rating at 60 Hz, we can convert it
to another frequency as:
HP Limit Hz Hp
Limit
60
Hz
6
0
33
04/19/16
HZ 6
0
SHP60
BHP60