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THE EFFECT OF

UNITED TECHNOLOGIES
FOR YOUR SOURCING
OF PARTS

INSIDE
About us
Tooling

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6

Aluminum high pressure die casting

Machining 10
Press Production

12

Thermal treatment

14

Galvanic coatings

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Painting and packaging 19


Non standard equipment

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Quality control 23
Certificates 25
Contacts

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ABOUT US

ABOUT US

The strategy of Mechanics Group is to offer the complete


production solution for parts and assembled parts as a
marked competitive advantage.
From creation of model/drawings, production of tooling,
casting of parts, machining, coating,
assembly, to packaging, all subject to strict quality
control.

ABOUT US

Mechanics Group is the marketing name of all united


production technologies, which are dedicated to the
single goal to offer the industrial customer the
complete solution for sourcing of parts.
The mission of Mechanics Group is to be the leader in
production of parts, assembled parts and products for
industrial customers by providing total and complete
solutions at optimal prices and perfect quality.

TOOLING
Design and production of tooling

TOOLING
Many years of experience in production of die casting molds, injection molds, punching
tools, stamping tools, and blow molds.
3D modeling.
Creating construction documentation on the basis of 2D drawing and 3D model.
High tech equipment, allowing production of mid and large dimension molds.
The production is organized in the following sections: preparation, milling, turning, diesink and wire-cut EDM, grinding, fitting and assembly.

ALUMINUM HIGH PRESSURE DIE CASTING


Die casting of aluminum parts up to 22 kg

ALUMINUM HIGH PRESSURE DIE CASTING

Aluminum high pressure die casting machines from 170 t to 1100 t.


Casting of parts with complex design from 10 g to 22 kg.
Alloy analysis by Spectrometer Oxfordinstruments Foundry Master UV.
Measurement laboratory for cast parts equipped with manual and CNC 3D
machines.
Cleaning and processing of the cast parts with punching tools, tumbling
machines and specialized machines.

MACHINING
High productivity and precision in
machining of parts with complex design

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MACHINING

Milling and turning of mid and large dimension parts on CNC machines
with up to 5 axis.
Machining of parts from stainless steel, black steel (all kinds), aluminum,
copper, brass, bronze, titanium, magnesium, sintered materials and
technical plastic.
Three stage system for quality control.
System for quick retuning of machines.

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PRESS PRODUCTION
Stamping of parts up to 10 mm

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PRESS PRODUCTION

Stamping parts up to 10 mm from steel, aluminum, others like textolite.


Bending of steel and aluminum.
Deep drawing of steel and aluminum.
Hot stamping of raw pieces with diameter up to 45 mm.
Cutting of materials, thickness from 1 mm up to 12 mm, length up to
2000 mm.

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THERMAL TREATMENT
All kinds of thermal treatment

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THERMAL TREATMENT

For steel hardening; tempering; normalizing; annealing; surface


hardening with high frequency electricity; quenching and tempering in
vacuum furnace DEGUSSA; cementation gas; cementation hard;
carbonitriding.
For Aluminum aging of aluminum parts.

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GALVANIC COATINGS
Electrochemical and chemical
coatings on metals

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GALVANIC COATINGS
ELECTROCHEMICAL COATINGS

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GALVANIC COATINGS
CHEMICAL COATINGS
Chemical nickel plating of steel and steel alloys, aluminum and aluminum
alloys, copper and copper alloys.
Chemical oxidation of steel and steel alloys.
Chrome free treatment of aluminum and aluminum alloys.
Phosphatizing zinc and manganese coating of steel and cast iron.
Pearl blasting sand blasting.

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PAINTING AND PACKAGING


Painting and assembling
of metal parts

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PAINTING AND PACKAGING

Production of aluminum shaped metals with different length for outer and
inner windows sills. CNC Equipment for cutting, milling and stamping of
parts.
Electrostatic and liquid painting of metals, using RAL catalogue.
All processes are controlled in own laboratory.
Assembling and packaging two assembly line for parts and assembly.

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NON-STANDARD EQUIPMENT
Construction and production
of special devices

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NON-STANDARD EQUIPMENT

Construction of special devices.


Production of special devices that can optimize the production process.
Production of multiple spindle heads for simultaneous boring of holes.

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QUALITY CONTROL
Control of all production levels

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QUALITY CONTROL

Aluminum alloys control


Quality laboratory
Control of coatings

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CERTIFICATES

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CERTIFICATES
There is an integrated Quality, Environmental and Health and Safety
Management System in Mechanics Group.
Quality management system according to ISO 9001:2008,
certificate 32 100 140082, valid till 14.08.2017.
Quality management system according to ISO 9001:2008,
certificate 44 100 100180, valid till 17.04.2016.

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CERTIFICATES
Environmental Management System according to ISO 14001:2004,
certificate 44 104 100180, valid till 17.04.2016.
Health and Safety Management System OHSAS 18001:2007,
certificate 44 116 100180, valid till 29.09.2015.
Environmental Management System according to ISO 14001:2004 and
Health and Safety Management System according to OHSAS
18001:2007, certificate 234-740, valid till 20.10.2017.

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CONTACTS

Peter Solakov
Business Development
M +359 895 777 474
peter.solakov@machanics-group.bg
Stela Naidenova
Marketing & Business Development
M +359 895 777 464
stela.naidenova@mechanics-group.bg

4406 Dragor
Pazardzhik
Bulgaria
Google maps:
http://goo.gl/KQ7J1A

FOR MORE DETAILED INFORMATION PLEASE VISIT OUR WEBSITE:


http://www.mechanics-group.bg/en

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