Professional Documents
Culture Documents
Gas engineering
Bucaramanga
Facultad de Ciencias Facultad de Ingenieras Fsicos Qumicas Facultad
de Ingenieras 2015
Fsicos Mecnicas
AGENDA
www.uis.ed
u.co
INTRODUCTION
Source: Bothamley, Mark; Campbell, J M. 2013 Quantifying Separation Performance, Gas/Liquid Separators
www.uis.ed
u.co
THEORY
Settlin
g
www.uis.ed
u.co
THEORY
Settlin
g
Reynolds
Number (Rep)
Stokes'
Law
<2
Intermedi
ate Law
2500
Newton's
Law
500200,000
www.uis.ed
u.co
THEORY
Settlin
g
104
103
102
Spheres (observed)
Disks (observed)
10
Cylinder (observed)
length = 5 diameters
10-3
Stokes'
Law
10-2
10-1
10
102
103
104
105
Reynolds Number, Re
www.uis.ed
u.co
106
THEORY
Collisio
n
www.uis.ed
u.co
www.uis.ed
u.co
SEPARATOR COMPONENTS
Functional Section of Gas Liquid
Separador
Mesh Pad
A Inlet Device
B Gas gravity separation
C Liquid gravity separation
Two Phase
Inlet
D
Gas
Outlet
A
B
D Mist Extraccin
Two Phase
Inlet
Gas Outlet
C
Vortex
Breaker
B
C
Liquid
Outlet
Liquid
Outlet
Facultad de Ciencias Facultad de Ingenieras Fsicos Qumicas Facultad de Ingenieras
www.uis.ed
u.co
Fsicos Mecnicas
VESSEL INTERNALS
Vessel Internals
Wave Breakers
Inlet Diverters
Centrifugal
diverters
Elbows
Defoaming
Plates
Mist Extractor
Vortex Breaker
Impingement
Type
Baffles
Wire Mesh
Stilling Well
Sand Jets and
Drains
www.uis.ed
u.co
Baffle plates
Micro Fiber
Centrifugal
Coalescing pack
VESSEL INTERNALS
Inlet
Diverters
Baffle plates
Tangenti
al Baffle
Diverter
Baffle
Fuente: Arnol, K. Surface
Production Operations.
Volume 1.
www.uis.ed
u.co
Centrifugal
diverters
Elbows
Gas
Outlet
Liquid Outlet
Mesh Pad
Inlet
diverter
Two Phase
Inlet
Liquid Outlet
Gas
Outlet
Vortex
Breaker
VESSEL INTERNALS
Inlet
Diverters
Baffle plates
Elbows
Inle
t
Flo
w
www.uis.ed
u.co
Centrifugal
diverters
Cyclone
Baffle
Inle
t
Flo
w
VESSEL INTERNALS
Wave
Breakers
Defoaming
Plates
www.uis.ed
u.co
VESSEL INTERNALS
Vortex
Breaker
Sand Jet
Water Inlet
(Typical
Every Five
Feet)
Jet Water Outlet
(Typical Every Five Feet
Fuente: Arnol, K. Surface Production Operations.
Volume 1.
www.uis.ed
u.co
VESSEL INTERNALS
Mist
Extractor
Impingement
Type
Baffles
Wire Mesh
Centrifugal
Coalescing
pack
www.uis.ed
u.co
Inertial
Impaction
Direct
Impaction
Brownian
Impaction
VESSEL INTERNALS
Mist
Extractor
Impingement
Type
Baffles
Wire Mesh
Centrifugal
Coalescing
pack
www.uis.ed
u.co
VESSEL INTERNALS
Mist
Extractor
Impingement
Type
Fuente: Arnol, K.
Surface Production
Operations. Volume
1.
Baffles
Wire Mesh
Centrifugal
Coalescing
pack
www.uis.ed
u.co
VESSEL INTERNALS
Mist
Extractor
Impingement
Type
Baffles
Wire Mesh
Centrifugal
Coalescing
pack
www.uis.ed
u.co
VESSEL INTERNALS
Mist
Extractor
Impingement
Type
Baffles
Wire Mesh
Centrifugal
Coalescing
pack
Fuente: Arnol, K. Surface Production Operations.
Volume 1.
www.uis.ed
u.co
SEPARATOR
Horizontal
SELECTION
(advantages)
www.uis.ed
u.co
SEPARATOR
Horizontal
SELECTION
(disadvantages)
www.uis.ed
u.co
SEPARATOR
Vertical
SELECTION
(advantages)
www.uis.ed
u.co
SEPARATOR
Vertical
SELECTION
(disadvantages)
www.uis.ed
u.co
SEPARATOR
SELECTION
Source: Gamboa Gmez, Diego Felipe y Pea Saenz, Yuly Paola. Determinacin de estndares operativos para
separadores. 2007
www.uis.ed
u.co
SLUG CATCHER
www.uis.ed
u.co
SLUG CATCHER
Inlet
Flowstream
Outlet to
Gas Processing Facilities
Liqu
Fing id
ers
Header
Liq
Fin uid
ge
rs
To FWKO
Source: Arnol, K. Surface Production Operations.
Volume 1.
www.uis.ed
u.co
FWKO
VERTICAL
SEPARATORS
Gas outlet
Pressure Relief
Valve
Pressure Control
Inlet
Liquid Level
Control
Liquid Outlet
Release
Source: Gamboa Gmez, Diego Felipe y Pea Saenz, Yuly Paola. Determinacin de estndares operativos para
separadores. 2007
www.uis.ed
u.co
VERTICAL
SEPARATORS
Gas outlet
Pressure control
Mist Extractor
Cyclonic Inlet
Deflector
Inlet
Liquid Outlet
Release
Source: Gamboa Gmez, Diego Felipe y Pea Saenz, Yuly Paola. Determinacin de estndares operativos para
separadores. 2007
www.uis.ed
u.co
VERTICAL
Design
SEPARATORS
Gas Out
Vg
FD =Drag Force
Liquid
Droplet
Where
Vt = Setting
Velocity
Relative To
Gas Phase
FB =Bouyant
(Settling) Force
www.uis.ed
u.co
Gravity
Settling
Section
Inlet
Diverter
Section
Liquid
Collection
Section
Inlet
d
www.uis.ed
u.co
Where
Liquid Outlet
4"
Mist Extractor
VERTICAL
Design
SEPARATORS
Gas Outlet
VERTICAL
Design
SEPARATORS
Inlet
Diverter
Section
Liquid
Collection
Section
Inlet
d
www.uis.ed
u.co
For diameters 36 in
Shell Length
Gravity
Settling
Section
Liquid Outlet
4"
Mist Extractor
Gas Outlet
Where
Lss = seam-to-seam length, ft,
h = height of liquid level, in,
d = vessel ID, in.
VERTICAL
Design
SEPARATORS
(Procedure)
Establis
h the
design
basis
Determin
e the
minimum
required
d
www.uis.ed
u.co
Determin
e seamto-seam
length
Check
the
slendern
ess ratio
Determin
e h.
Select a
standar
d vessel
size
VERTICAL
Design (Example)
SEPARATORS
Gas flow rate
www.uis.ed
u.co
VERTICAL
Design (Example)
SEPARATORS
1. Calculate CD
www.uis.ed
u.co
VERTICAL
Design (Example)
SEPARATORS
1. Calculate CD
Assume CD = 0.34
www.uis.ed
u.co
VERTICAL
Design (Example)
SEPARATORS
1. Calculate CD
Assume CD = 0.712
Assume CD = 0.822
www.uis.ed
u.co
VERTICAL
Design (Example)
SEPARATORS
1. Calculate CD
Assume CD = 0.844
Assume CD = 0.85
www.uis.ed
u.co
VERTICAL
Design (Example)
SEPARATORS
2. Gas capacity constrain
www.uis.ed
u.co
VERTICAL
Design (Example)
SEPARATORS
Vertical Separator Example Diameter vs. Length for Liquid Capacity
Constraint
Tr (min)
d (in.)
h (in.)
Lss (ft)
12Lss / d
24
86.8
13.6
6.8
30
55.6
11.0
4.4
36
38.6
9.6
3.2
42
28.3
8.7
2.5
48
21.7
8.1
2.0
24
57.9
11.2
5.6
30
37.0
9.4
3.8
36
25.7
8.5
2.8
42
18.9
7.9
2.3
24
28.9
8.7
4.4
30
18.5
7.9
3.2
www.uis.ed
u.co
Controlado
r de
Presin
Manmetro
Disco de ruptura
Vlvula de alivio
Salida Gas
Visor
Entrada de fluidos
Drenaje
Salida de lquido
Bases
Fuente: Gamboa Gmez, Diego Felipe y Pea Saenz, Yuly Paola. Determinacin de estndares operativos
para separadores. 2007
www.uis.ed
u.co
Manmetro
Salida Gas
Extractor
de niebla
Visor
Deflector
de entrada
Rompedor
de
remolinos
Entrada de fluidos
Drenaje
FlotadorSalida de lquido
Fuente: Gamboa Gmez, Diego Felipe y Pea Saenz, Yuly Paola. Determinacin de estndares operativos
para separadores. 2007
www.uis.ed
u.co
Platos
Coalescentes
Salida Gas
Extractor
de niebla
Entrada
de
fluidos
Seccin de
separacin
gravitacional
Almacenamient
o de lquido
Drenaje
Salida de lquido
Flotador
Fuente: Gamboa Gmez, Diego Felipe y Pea Saenz, Yuly Paola. Determinacin de estndares operativos
para separadores. 2007
www.uis.ed
u.co
HORIZONTAL SEPARATOR
Design
GAS CAPACITY
CONSTRAINT
FIELD UNITS:
WHERE:
d = vessel internal diameter, in
Leff = effective length of the vessel
separation occurs, ft
T = operating temperatura, R
Qg = gas flow rate, MMscfd
P = operating pressure, psia
www.uis.ed
u.co
HORIZONTAL SEPARATOR
Design
LIQUID CAPACITY
CONSTRAINT
FIELD UNITS:
WHERE:
tr = desired retention time for the liquid,
min.
Ql = liquid flow rate, bpd
www.uis.ed
u.co
HORIZONTAL SEPARATOR
Design
SEAM-TO-SEAM LENGTH
FIELD UNITS:
Inlet
Seam-to-Seam Length
= Lss
Effective Length =
Leff
Exit
Vg
Vg
FB
For gas
capacity
Vt
www.uis.ed
u.co
HORIZONTAL SEPARATOR
Design
SEAM-TO-SEAM LENGTH
For liquid
capacity
SLENDERNESS RATIO
HORIZONTAL SEPARATOR
Design (Example)
www.uis.ed
u.co
HORIZONTAL SEPARATOR
Design (Example)
SOLUTION
Calculate CD
CD=
0.851
dLeff =
39.85
www.uis.ed
u.co
HORIZONTAL SEPARATOR
Design (Example)
www.uis.ed
u.co
HORIZONTAL SEPARATOR
Design (Example)
For gas
capacity
For liquid
capacity
www.uis.ed
u.co
HORIZONTAL SEPARATOR
Design (Example)
Gas Leff
(ft)
Liquid leff
(ft)
Lss (ft)
12Lss/d
20
21.4
28.5
17.1
24
1.7
14.9
19.9
10
30
1.3
9.5
12.7
5.1
36
1.1
6.6
9.1
3.03
42
0.9
4.9
7.4
2.1
www.uis.ed
u.co
THREE PHASE
SEPARATION
www.uis.ed
u.co
THREE PHASE
SEPARATION
Gas Separation
Oil - Water Separation
FIELD UNITS
www.uis.ed
u.co
THREE PHASE
SEPARATION
Vertical Separators Sizing
10+
www.uis.ed
u.co
THREE PHASE
SEPARATION
Vertical Separators Sizing
GAS CAPACITY
CONSTRAINT
2
FIELD UNITS:
WHERE:
d = vessel internal diameter, in
Leff = effective length of the vessel
separation occurs, ft
T = operating temperatura, R
Qg = gas flow rate, MMscfd
P = operating pressure, psia
www.uis.ed
u.co
THREE PHASE
SEPARATION
Vertical Separators Sizing
www.uis.ed
u.co
THREE PHASE
SEPARATION
Vertical Separators Sizing
FIELD UNITS:
FIELD UNITS:
www.uis.ed
u.co
THREE PHASE
SEPARATION
Vertical Separators Sizing
SLENDERNESS RATIO
www.uis.ed
u.co
VERTICAL SEPARATOR
Design (Example)
Given:
www.uis.ed
u.co
VERTICAL SEPARATOR
Design (Example)
Solution
www.uis.ed
u.co
VERTICAL SEPARATOR
Design (Example)
www.uis.ed
u.co
VERTICAL SEPARATOR
Design (Example)
Calculate
www.uis.ed
u.co
VERTICAL SEPARATOR
Design (Example)
94.5
94.5
18.2
18.2
2.6
2.6
90
90
82.4
82.4
17.7
17.7
2.4
2.4
96
96
72.3
72.3
17.4
17.4
2.2
2.2
102
64.1
17.2
2.0
www.uis.ed
u.co
VERTICAL SEPARATOR
Design (Example)
www.uis.ed
u.co
THREE PHASE
SEPARATION
Equipment Description Horizontal
Separators
www.uis.ed
u.co
THREE PHASE
SEPARATION
Equipment Description Horizontal
Separators
Fuente: Gamboa Gmez, Diego Felipe y Pea Saenz, Yuly Paola. Determinacin de estndares operativos
para separadores. 2007
www.uis.ed
u.co
THREE PHASE
SEPARATION
10+
www.uis.ed
u.co
THREE PHASE
SEPARATION
FIELD UNITS:
WHERE:
d = vessel internal diameter, in
Leff = effective length of the vessel
separation occurs, ft
T = operating temperatura, R
Qg = gas flow rate, MMscfd
P = operating pressure, psia
www.uis.ed
u.co
THREE PHASE
SEPARATION
FIELD UNITS:
WHERE:
Qw = water flow rate, BPD
(tr)w = water retention time, min,
Qo = oil flow rate, BPD
(tr)o = oil retention time, min.
www.uis.ed
u.co
THREE PHASE
SEPARATION
www.uis.ed
u.co
THREE PHASE
SEPARATION
Horizontal Separators Sizing
Half Full
Size
distribution
varies
widely
for
different
process
condition and crude
and wter properties
www.uis.ed
u.co
THREE PHASE
SEPARATION
MAXIMUM DIAMETER
For a given oil retention time [tro] and a given water retention
time [(trw]
1 Compute (ho)max. Use 500-micron droplet if no
other information is available. Compute (hw)max.
www.uis.ed
u.co
THREE PHASE
SEPARATION
MAXIMUM DIAMETER
www.uis.ed
u.co
THREE PHASE
SEPARATION
MAXIMUM DIAMETER
Calculate
dmax for gas capacity constraint
5
Liquid
Capacity
www.uis.ed
u.co
>
Liquid
Capacity
THREE PHASE
SEPARATION
www.uis.ed
u.co
THREE PHASE
SEPARATION
FIELD UNITS:
(Gas capacity)
For vessels sized on a liquid capacity basis, some portion of the
vessel length is required for inlet diverter flow distribution and
liquid outlet.
The seam-to-seam length should not exceed the following:
(Liquid
capacity)
www.uis.ed
u.co
THREE PHASE
SEPARATION
SLENDERNESS RATIO
www.uis.ed
u.co
HORIZONTAL SEPARATOR
Design (Example)
Given:
www.uis.ed
u.co
HORIZONTAL SEPARATOR
Design (Example)
Solution
www.uis.ed
u.co
HORIZONTAL SEPARATOR
Design (Example)
Calculate
4
5
www.uis.ed
u.co
www.uis.ed
u.co
HORIZONTAL SEPARATOR
Design (Example)
120
d (n)
Leff (ft)
60
1.7
72
1.4
84
1.2
96
1.1
HORIZONTAL SEPARATOR
Design (Example)
(Gas capacity)
(Liquid
capacity)
www.uis.ed
u.co
HORIZONTAL SEPARATOR
Design (Example)
(ft)
Lss (ft)
12Lss/d
60
31.6
42.1
8.4
72
21.9
29.2
4.9
84
16.1
21.5
3.1
96
12.3
16.4
2.1
108
9.7
13
1.4
www.uis.ed
u.co
HORIZONTAL SEPARATOR
Design (Example)
www.uis.ed
u.co
BIBLIOGRAPHY
Arnol, K. Surface Production Operations. Volume 1.
Gamboa Gmez, Diego Felipe y Pea Saenz, Yuly Paola.
Determinacin
de
estndares
operativos
para
separadores. Tesis de grado UIS. 2007.
M.Campbell. Gas conditioning and processing. Volume 2:
The Equipment Modules. 1984
Gas Processors Suppleters Association. Engineering Data
Book. 2004.
www.uis.ed
u.co