A Summer Training Presentation

On
MANUFACTURING PROCESS OF TURBO GENERATORS
At
BHARAT HEAVY ELECTRICALS LIMITED ( HARIDWAR )
Submitted in partial fulfilment of the
Requirements for the award of the Degree of
BACHELOR OF TECHNOLOGY
In
ELECTRICAL ENGINEERING

Submitted To :
Submitted By :
Er. SAHI RAM
ADITYA VIDYARTHI
Seminar Incharge

INSTITUTE
ENGINEERING
AND TECHNOLOGY , ALWAR
B.Tech OF
, (EE)
, VII Sem

INTRODUCTION
Turbo generator is a turbine directly connected to electrical
generators for the generation of electric power. These machines
are the largest energy converters found in the world.
They can also be used as auxiliary power units.
They are of 3 types namely:
1)Steam turbine generators
2)Gas turbine generators
3)Hydro turbine generators

WORKING
PRINCIPLE
Faradays 1st law
When there is a change in the flux
linkages
relative to a circuit, an emf is induced .
Faradays 2nd law
The amount of emf induced is directly
proportional to the rate of change

COMPONENTS OF TURBO GENERATORS

1.stator
2.Rotor
3.bearings
4.Cooling system
5.Excitation system

STEP BY DESIGNING PROCESS OF

TURBO GENERATOR
There are 12 designing steps to construct
the turbo generator they are:
1)Press shop
2)Light machine shop
3)Heavy machine shop
4)Copper shop

5)Coil shop
6)Insulation shop
7)Rotor windings
8)Stator windings
9)Balancing
10)VPI plant
11)Assembly
12)Testing

STATOR
Stator
core
Stator
frame

Stator
windin
gs

Stat
or

End
covers

STATOR OF TURBO GENERATOR

The stator of a turbo generator consists mainly of

stator core and stator winding.
The stator winding is the armature winding.
When rotor rotates a 3 phase emf is induced in
the armature winding.
Basically hydrogen gas may be filled
inside stator for cooling purpose.

STATOR
WINDING
short pitched and bar type of

The stator has 3 phase, double

layer,

windings
having two parallel paths.
Each slot accommodates 2 bars.
Each bar consists of hollow as well
as solid conductors.
Hollow conductors are used to
make
water flow through them for cooling
purpose.
The hollow and solid conductors are

ROTOR
Constructi
on

Rotor slot
wedges

Rotor
retaining
rings

Rotor
windings

Rotor
shaft

End
winding
braces

Rot
or

Rotor fans
10

ROTOR SHAFT

Turbo generators are high speed generators since

they are used in steam and gas power plants.
Because of high speed the diameter of turbo
generator rotor has to be less.
Therefore, the turbo generator rotor is of
cylindrical type.
The rotor shaft is made of high quality steel so as
to permit flow of magnetic flux through it.

MANUFACTURING OF ROTOR WINDINGS

The rotor in turbo generators are of 2 types:
1)Solid rotor
2)Laminated rotor.

THE MAIN PARTS OF ROTOR

1)Rotor shaft
2)Rotor Slot wedges
3)Damper holes
4)Rotor retaining rings
5)Fans

CONSTRUCTION OF ROTOR
WINDINGS
Several series connected coils inserted Into the
longitudinal slots of rotor body.
1. Conductor material
2. Insulation

APPLICATIONS OF TURBO
GENERATORS
1. Gas Turbines drive the smallest class of turbo generators. The
motive force for these turbines is the burning of gaseous fuels.
Because they can be started and stopped easily, they are used
for a variety of intermittent applications including emergency
power
2. Steam Turbines drive much bigger turbo generators. The
steam is generated by a variety of methods including burning
coal, nuclear power and geothermal energy. These types of turbo

ADVANTAGES OF TURBO
GENERATORS
Turbo generator concept is simple and time testing.
It can be generated from the renewable energy sources which
are environmental friendly.
The life span of the machine is long.
Economic in cost compare to other generators, hence in US
90% of electrical generation is done by turbo generators.

DIS- ADVANTAGES OF TURBO

GENERATORS
As the turbo generator is high voltage machine the possibility
of causing a spark in air and the danger of electric shock by
contact may occur.
Repairing cost is high.
Maintenance cost is high

CONCLUSION
As turbo generators are high voltage machines which are ranging
from 1500 volts,hence the machine efficiency is accurate. Turbo
generators are also more reliable in nature. As the production of
sources are taken from the non- renewable energy sources the
cost is economic.

QUERIE
S?

MANUFACTURING OF
TURBO GENERATORS