Professional Documents
Culture Documents
(Plan-Do-Check-Act)
Ground Rules
Keep phones on silent mode during the session.
Participate and ask questions
There are no right or wrong answers; all
responses are valued
Listen attentively
Express yourself
Be open-minded and respectful
Expectations
Understand the
steps of PDCA
Learn how to
apply PDCA in
our work
PDCA Cycle
troduction to Philosophy
It functions as a work management
tool to ensure that activities are well
planned (Plan) and implemented (Do)
and that there is a continuous
feedback loop that involves checking
the effectiveness of implementation
(Check) and then taking actions to
ensure success (Act).
History of PDCA
Why PDCA?
PDCA facilitates:
Continuous improvement in our work.
Makes work easier by giving structure to the way we
work.
Reduces muda (waste) in time and resource by
increasing efficiency of our
work process
Ensures repetitive success via standardization
Helps eliminate problems in our work through
monitoring and problem
solving throughout the entire process
Increases the quality of our work.
he Marshmallow Challenge
Build the TallestFreestandingStructure:The
winning team is the one that has the tallest structure
measured from the table top surface to the top of the
marshmallow.
he Marshmallow Challenge
GUIDELINES:
1. TheEntireMarshmallow Must be on Top:The entire marshmallow
needs to be on the top of the structure. Cutting or eating part of the
marshmallow disqualifies the team.
2. Use as Much or as Little of the Kit:The team can use as many or as
few of the 20 spaghetti sticks, as much or as little of the string or tape.
The team cannot use the paper bag as part of their structure.
3. Break up the Spaghetti, String or Tape:Teams are free to break the
spaghetti, cut up the tape and string to create new structures.
4. The Challenge Lasts 18 minutes:Teams cannot hold on to the
structure when the time runs out. Those touching or supporting the
structure at the end of the exercise will be disqualified.
PLAN PHASE
All activities prior to
implementing/changing a
system.
What
should we
do?
PLAN PHASE
-Benjamin Franklin
PLAN PHASE
Muda in time and effort due to
insufficient time spent in planning
and communication
Plan
Check
Do
Act
arch
Rese
Objective: Complete a 5
year sales forecast for
Company Executives as
basis for their future
strategic plan.
1. Research Content
3. Benchmark Competitors
4. Interview Experts
5. Research Trend
6. Develop Outline
7. Analyze Data
8. Develop Hypothesis
9. Draft Report Outline
CONFIRMATION POINT
S Specific
Do what exactly?
M Measurable
To what degree?
A Appropriate
Is it business
suitable?
R Realistic
Can it be done?
T Time Based
By When?
S
Gain
Give
E
InformationEInformation
K
DO PHASE
Actual Execution
How do we
implement
our plan?
Implement Plan
Monitor
Adjust
Communicate
DO PHASE
COMMUNICATE
PLAN
Develop a plan to achieve the
ideal situation
DO
Implement the Plan
Adjust
CHECK
Verify the Result and Process
ACT
Monitor
At project conclusion
O PHASE: Monitor
O PHASE: Monitor
Monitor
Monitor the process ( ex. baking)
Monitor the results ( ex. Cakes taste, moisture,
texture, etc.)
Adjust
Altering Schedule
Changing the process or the target
DO PHASE: Monitor
and Adjust
Key Questions
DO PHASE: Communicate
Visualization
CHECK PHASE
Confirm, evaluate and
monitor results
How did
we do?
Evaluate Results
Evaluate Process
Communicate
ACT PHASE
The implementation of necessary
adjustments to ensure successful
implementation of the
How do we
improve?
Resolve Issues
Standardize
improvement
Kaizen
Communicate
ACT PHASE
Results
Evaluation
ACT PHASE
Celebrate
Enjoy the fruit of your labor!
PDCA: Q and A
PDCA: Quiz
IDENTIFICATION:
1. What does P-D-C-A means?
2. PDCA was first conceived by
__________________?
3. This is the stage in the PDCA Cycle where all
activities prior to implementing/changing a
system is being done.
4. This is the stage in PDCA where results and
processes are being confirmed and evaluated.
5. The stage in PDCA where implementation of
necessary adjustments to ensure successful
implementation of the improvement.
6. Stage of PDCA where actual execution of plans
PDCA: Quiz
7. A Japanese word that refers to the practice of
thorough communication. This is done to
discuss with others to gain clarification,
support and or consensus.
8. The best method to grasp the situation is thru
_________?
9. A Japanese word meaning transfer. It refers
to the sharing of best practices and learning
points.
10.______________ is the best known method of
performing a process.
PDCA: Quiz
TRUE or FALSE
11. PDCA functions as a work management tool to ensure that activities
are well planned and implemented and that there is a continuous feedback
loop that involves checking the effectiveness of implementation and then
taking actions to ensure success.
12. PDCA ensures repetitive success via standardization.
13. Japan spends 30% in Planning, and 70% in Doing, while North America
spends 70% in Planning, and 30% in Doing.
14. Standards should be documented for others benefits.
15. A result is the outcome of the process.
KEY TO CORRECTIONS
1. Plan-Do-Check-Act
11.TRUE
2. Walter Shewhart
12.TRUE
3. Plan Phase
13.FALSE
4. Check Phase
14.TRUE
5. Act Phase
15.TRUE
6. Do Phase
7. Nemawashi
8. Genchi Genbutsu
9. Yokoten
10.Standard