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Innovation in Textile Machinery

Milan, Italy
Suvin Advisors Pvt. Ltd.

Suvin Advisors Pvt. Ltd.

Contents

Spinning

Knitting

Weaving

Dyeing

Processing

Printing

Technical Textile

Quality Control & Utility

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Spinning

Suvin Advisors Pvt. Ltd.

LMW creates value through Innovation

Ring frame LRJ9 SX

No. of Spindles - 1824

Wide ranging counts


Value added yarns compact, slub, multi count, multi twist and core
yarn with various fibres from Kevlar, aramid, ramie, flax, jute, modal,
acrylic, polypropylene, polyester, viscose and cotton with the unique
change gearless drafting drive

Doff time of less than 100 seconds


Futuristic green initiatives with

Low Decibel spindles

Lower power consumption through energy efficient motors, drives,


patented inverter driven dual suction system

Draw frame LDA Z

Duo digital autolevelling delivers quality sliver with CV 1m less than


0.4%.

4 over 3 drafting system with shortest delivery distance handles the


sliver gently thus ensuring consistency and higher efficiency
Suvin Advisors Pvt. Ltd.

LMW creates value through Innovation

Comber LK69

Worlds fastest comber LK69 and has been successfully working


across the globe at 600 npm with productivity levels of upto 2.1
tons/day
New comber with eliminates change gears and pulleys by servo
drives and inverter

Card LC636

High productivity at uncompromised quality levels


The 1.5 meter width card has the largest carding area and active flat
index (AFI) along with unique feeding system for delivering superior
quality

Draw frame LDA Z

Comber LK69

Suvin Advisors Pvt. Ltd.

Card LC636

LMW creates value through Innovation

Speed frame LF4200 AX

New Speed frame with 240 spindles and new drive system
With new Lap Transportation System and Roving Transportation System

http://www.indiantextilemagazine.in/spinning/lmw-creates-value-through-innovation/

Suvin Advisors Pvt. Ltd.

Rieter presents strategies for innovation and


profitability

Spinning Preparation Innovations

New functions of the C 70 high-performance Card

The C 70 high-performance card achieves excellent yarn quality at highest


production

Rieter controls the carding gap by means of precise flats guidance and with the
working width of 1.5m achieves the largest active carding area on the market

Innovations in the pre- and post-carding zone facilitate a very specific waste
selection and thus an excellent raw material yield and sliver quality

New package for the processing of synthetic fibres

The new, very easily removable web bridge in a special package for the
processing of synthetic fibres allows trouble-free cleaning and an immediate
restart of the card

The second function in the package is the unique chute control with air
pressure, which simplifies the processing of synthetic fibres. This enables the C
70 card to achieve high carding performance with synthetic fibres and as a
result, good running properties in spinning.

EVObrush: The innovative flat cleaning unit EVObrush of the latest card
generation can also be retrofitted on older models. Its clothing can be replaced
without the use of tools, reliably keeps the wire clothing clean and improves
sliver quality.

http://www.rieter.com/fileadmin/user_upload/picturepark/ITMA_Innovations_2015_Original__75446.pdf

Suvin Advisors Pvt. Ltd.

Rieter presents strategies for innovation and


profitability

Spinning Preparation Innovations

New E 36 /E 86 combing set

The new combing set achieves the greatest productivity on the market

It consists of a new combing preparation machine, E 36 OMEGAlap, which is


able to feed six new E 86 combers. With 540 kg/h and therefore the supply
of almost 25,000 ring spindles, the set reaches the highest production
output on the market

A new function simplifies setting and optimisation of the noil rate. This is
made possible by the new FlexComb circular comb from Graf.

Rieter has the widest experience and the greatest range of solutions from
simple to full automation in the combing sector. With automation, the
customer can reduce the number of operators and simultaneously increase
efficiency and yarn quality.

Comber conversions as an alternative

For older generations of combers, Rieter offers conversion kits that improve
the productivity and yarn quality and make a reduction of the noil rate
possible. On the booth at the ITMA 2015, Rieter is demonstrating how
quickly such a conversion can be realised and what economic advantages
the customer can thus achieve

http://www.rieter.com/fileadmin/user_upload/picturepark/ITMA_Innovations_2015_Original__75446.pdf

Suvin Advisors Pvt. Ltd.

Rieter presents strategies for innovation and


profitability

Spinning Preparation Innovations

New RSB-D 24 Double-head Autoleveller Draw Frame

All autoleveller draw frames from Rieter use the same dynamic autolevelling
system for incomparable sliver uniformity, even at high delivery speeds of 1 100
m/min

New ECOrized suction


The ECOrized suction system on the new RSB-D 24 double-head autoleveller
draw frame lowers the energy consumption
Older draw frame generations can also be retrofitted with the ECOrized suction
system

New sliver sensor


A sliver sensor, patent pending, makes a high quality in sliver coiling already
possible from the first metres following a can change

New level of convenience


The practical setting of suction and delivery speed on the display, as well as
the option of individual maintenance of the two heads, increases the level of
convenience for setting and operating the machine
Together with the SB-D 22 double-head draw frame without levelling, a doublehead line requires 50 % less space and therefore - compared with a line of
single-head draw frames - also saves costs

http://www.rieter.com/fileadmin/user_upload/picturepark/ITMA_Innovations_2015_Original__75446.pdf

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Rieter presents strategies for innovation and


profitability

End - Spinning Preparation Innovations

R 66 Automated Rotor Spinning Machine

The success of the R 60 automated rotor spinning machine in recent years lies in the
good yarn tenacity and low yarn manufacturing costs. Contributory factors are the low
energy consumption and easy operation. At the ITMA 2015 Rieter is presenting the new R
66 rotor spinning machine which makes yarn production even more economical

New lengths of up to 700 positions per machine. The new machine length reduces the
costs for the entire rotor spinning system

Compared with the S 60, the the new S 66 spin box achieves higher speeds for improved
economy at the same yarn tenacity and yarn uniformity

The new replaceable CHANNELpass simplifies the optimisation for different raw materials

New functions simplify operation and accelerate the replacement of technology


components

The new electro-mechanical yarn traverse simplifies the setting of the winding angle for
a wide range of applications, for reliable package flanks and good unwinding behavior

Existing rotor spinning systems modernised for synthetic fibres and higher speeds with
the ANTIstatic TWINdisc, the CHANNELpass, the clip-on opening roller or complete sets
for box modernisation, Rieter offers solutions that allow a quick response to changed
market requirements. Time and energy savings as well as production increases lead to a
better return.

http://www.rieter.com/fileadmin/user_upload/picturepark/ITMA_Innovations_2015_Original__75446.pdf

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Rieter presents strategies for innovation and


profitability

End - Spinning Preparation Innovations

J 26 Air-jet Spinning Machine

With the J 26, Rieter extends the application range for air-jet technology
and presents an additionally optimised machine

New: Processing of polyester with P 26 With the processing of polyester,


the challenge lies in the deposits of spinning finish and co-polymers. For
this reason, Rieter now offers the option P 26 which significantly extends
the time between the necessary cleaning operations

A new option is the application of six robots on the machine. This allows
applications which imply a higher rate of ends down or quality cuts to be
processed.

New option for soft yarns: The majority of air-jet yarns are later processed
to knitted fabrics which require a softer touch. To this end, Rieter has
developed technology components and setting parameters.

Rieter has for many years successfully used the Q 10 A yarn clearer in
rotor spinning. Now it has been further developed for air-jet spinning.
Based on an accurate monitoring of yarn structure, hairiness and yarn
diameter, it interprets not only the standard functions but also the yarn
tenacity

http://www.rieter.com/fileadmin/user_upload/picturepark/ITMA_Innovations_2015_Original__75446.pdf

Suvin Advisors Pvt. Ltd.

Rieter presents strategies for innovation and


profitability

Options of the K 46 Com4 Compact Spinning Machine

With 1824 spinning positions, the K 46 Com4 compact spinning machine increases the
production per square metre in the spinning mill
Rieter now offers a quality package for the K 46 that leads to a significant improvement of
the quality parameters CVm and IPI. It is an ideal supplement for spinning mills with high
quality requirements
The energy consumption per kilogram of spun yarn from Rieter compacting system with
suction drum today already lies far below that of apron systems. The new double-sided
suction system ECOrized for long compact spinning machines now additionally reduces
the energy consumption

G 32 Ring Spinning Machine optimised

The G 32 ring spinning machine is, like its big sister, the G 36 ring spinning machine, a
guarantee for economically produced ring yarns. Now available is the revised G 32 ring
spinning machine with a maximum length of 1824 spindles and with the innovative
suction tube ECOrized

In addition, a quality package for improvement of the yarn quality, a flexible change
between S and Z twist and a special package for the processing of polyester is available.
Best fit for this package is the new traveller STARLETplus from Brcker. Moreover, Rieter
has further improved the reliability of the machine.

Also the G 32 ring spinning machine can now be retrofitted with the suction tube
ECOrized. This also applies to the machines G 33, G 35, G 36. The conversion with the
suction tube ECOrized permits sustainable energy and cost savings

http://www.rieter.com/fileadmin/user_upload/picturepark/ITMA_Innovations_2015_Original__75446.pdf

Suvin Advisors Pvt. Ltd.

Rieter presents strategies for innovation and


profitability

SPIDERweb Mill Control System - new functions for the


spinning mill of the future

The Rieter SPIDERweb mill control system is the only system on the
market which covers the entire spinning mill from fibre to yarn

For the first time, Rieter is showing a mobile solution that not only
provides an overview of the data of the spinning mill, but also offers
a configurable alarm function

With six new modules respectively functions, SPIDERweb opens the


door to an Internet-based, intelligent spinning mill control. The
system offers the following advantages:

Permanently monitored sliver and yarn quality

Incorporated expertise

Optimal allocation of operating personnel

Support for systematic preventative maintenance

Fact-based and quick reaction to deviations

Increase in plant availability and productivity

http://www.rieter.com/fileadmin/user_upload/picturepark/ITMA_Innovations_2015_Original__75446.pdf

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Saurer AG Innovation hotspots in Milan

Saurer Schlafhorst

Rotor spinning machines from Schlafhorst - setting new benchmarks.

E triple added value

Schlafhorst will be presenting new rotor spinning machines that have been
awarded the E3 label at ITMA 2015. They offer spinning mills a triple added
value in the areas of energy, economics and ergonomics

Revolutionary Autocoro: the new generation is here

The revolution in rotor spinning continues: Schlafhorst is presented the next


generation of the revolutionary Autocoro at ITMA 2015. The innovative single
spinning position technology proves its technological superiority once again

Compared to the previous model, the new Autocoro uses much less energy
the savings are in a two-digit percentage range. Longer machines, higher
rotor speeds, intelligent automated processes and minimized maintenance
costs quickly increase efficiency, productivity and profitability. The next
generation of Autocoro leaves the competition far behind and is defining a
new benchmark for rotor spinning

http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf

Suvin Advisors Pvt. Ltd.

Saurer AG Innovation hotspots in Milan

Saurer Schlafhorst

Rotor spinning machines from Schlafhorst - setting new benchmarks

Autocoro 9

Practical rotor speed up to 1,80,000 rpm

Maximum number of rotors 600, with 6 doffers

Packages can be produced up to 350 mm diameter with optimized package density

Saving in energy cost by 25%

Autoconer 6

Splicing time reduced by 3 seconds due to extra bobbin waiting for feed

Efficient doffer, helps to find out the leading end on package

Bad bobbin / double piecing bobbin cleaning & re feeding unit

Special rewinding drums are provided

Wobbling empty package sensor on cradle, rejects damaged paper cones to avoid
bad packages

http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf

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Saurer AG Innovation hotspots in Milan

Saurer Schlafhorst

Rotor spinning
benchmarks.

machines

from

Schlafhorst

setting

new

BD 6 the future of semi-automatic rotor spinning

Schlafhorst presented a new, even more productive, energy-efficient


and user-friendly generation of the BD 6. Take-up speeds of up to 230
m/min, two-digit energy savings, an LED signal system for fast
checking and an ergonomic machine operation are some of the
pioneering improvements. Schlafhorst is defining the new
performance standard of the future in the semi-automatic area as well

The BD 6 is in a class of its own. Equipped with patented high speed


technologies from the Autocoro, the BD 6 surpasses the qualitative
and economic standards of semi-automatic rotor spinning machines
which the market has known up until now

http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf

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Saurer AG Innovation hotspots in Milan

Saurer Schlafhorst

Winding machines from Schlafhorst - the best original ever.

Package quality redefined

Schlafhorst unveiled the new Autoconer 6. The innovative winding


machine has been available for delivery since the beginning of the year

Schlafhorst is presented an updated generation of the new Autoconer 6,


which is even more energy efficient, economical and user-friendly. This
is why the new generation was awarded the E label for triple added
value in the areas of energy, economics and ergonomics

With a fully automatic link to the latest Zinser ring spinning machines
and the currently most advanced automation solution, the Autoconer
impressively proves its claim to leadership in the sector. The unlimited
possibilities for process-oriented package optimisation, bobbin
processing and rewinding will be demonstrated on a second machine

We will be setting new standards for packages in the future, as the


Autoconer 6 has redefined the performance criteria for quality
packages. Autoconer 6 the best original ever

http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf

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Saurer AG Innovation hotspots in Milan

Saurer Schlafhorst

Schlafhorst presented the new service concept "SUN SERVICE


UNLIMITED

For the delivery of original spare parts the SECOS e-commerce


platform guarantees the fastest response times

Yet SUN does not only stand for the best service, but also for
unlimited innovation. Schlafhorst creates technical innovations that
can be retrofitted in existing machinery. With improved original
parts, modernization kits, technology kits and service kits
Schlafhorst takes on the responsibility of innovation for the entire
product life cycle and ensures that Schlafhorst and Zinser customers
with older machine generations will always be able to benefit from
technological advances.

http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf

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Saurer AG Innovation hotspots in Milan

Zinser

Ring spinning machines from Zinser - Pioneer of cost-effective automation.

Pioneer of cost-effective automation

Zinser Speed 5A with length of 2,016 spindles

Reduction in length, lowers production costs by up to 11 %. It also occupies up to


21 % less floor space

Zinser presented as a pioneer of new cost-effective automation solutions for ring


spinning. The latest machines from Zinser have the E label, the guarantee for
triple added value in the areas of energy, economics and ergonomics

Schlafhorst and Zinser exhibited a fully-automatic linked system solution, from the
roving frame to the winding machine

It is the perfect interplay of a highly integrated automation solution for the


greatest possible energy savings, maximum economic efficiency and optimum
user-friendliness.

With the Zinser CoWeMat and CoWeFeed doffing automation systems, the world's
most economic self-cleaning compact spinning technology Impact FX, and the
proven cutting-edge technology for reliable and precise processes, Zinser is setting
new standards with every machine length for yarn quality and profitability in ring
spinning.

http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf

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Saurer AG Innovation hotspots in Milan

Allma Volkmann Competence in twisting

Allma and Volkmann attract the attention of industry professionals with numerous
technological innovations at ITMA in Milan. Technologies that generate even more
customer benefits and set performance directions in the market: the guarantors for
success are called the CompactTwister, CarpetTwister, CarpetCabler, Heat-Set and
TechnoCorder TC2

CompactTwister sets new standards

With the CompactTwister, high performance twisting machine for staple fibre yarns, which
was awarded the E label for triple added value in the areas of energy, economics and
ergonomics

Energy savings of up to 40% can be achieved with the eco-drive concept and the
ecospindle technology with adapted spindle combinations

The systematically integrated HD feeds are setting new standards for efficient further
processing in the areas of energy savings and optimized feed weights

The productivity of the CompactTwisters is 30% higher, thanks to the high delivery
speeds of up to 120 m/min

The ergonomic benefits of the CompactTwister include greater ease of use due to the
improved take-up geometry, central settings and handling aids, which result in an up to
10% reduction in operating times

The CompactTwister covers all yarn materials as well as count ranges, and with its high
yarn and package quality offers the best conditions for optimal added value today and
tomorrow

http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf

Suvin Advisors Pvt. Ltd.

Saurer AG Innovation hotspots in Milan

Allma Volkmann Competence in twisting

The CarpetTwister/CarpetCabler and Heat-SET offer even more customer


benefits

Volkmann is winning over customers with the new CarpetTwister and


CarpetCabler product generation

The new generation was awarded the E label for triple added value in the
areas of energy, economics and ergonomics

The outstanding characteristics are the energy-saving spindle family and the
maximum quality with optimum economic efficiency. Spindle and spindle pot
versions as well as drive and storage technology enable very high energy
savings of up to 40%. With delivery speeds of up to 120 m/min during
uptwisting, reduced space requirements due to smaller spindle gauge and the
adaptation of the spindle speed, productivity can be increased by up to 45%

Operating times can be reduced by up to 8%, thanks to the pneumatic creel,


threading aids, new pneumatic centrally adjustable creel yarn brakes and ball
yarn brakes. A new feature is the computer controlled drive system, which
enables a quick changeover to new yarn lots and the change of production
parameters. This increases the machine availability and simplifies operation.

http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf

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Saurer AG Innovation hotspots in Milan

Allma Volkmann Competence in twisting

The TechnoCorder TC2 offers triple added value

The TechnoCorder TC2 was awarded the E label for triple added value in the areas of
energy savings, productivity increase and ergonomic improvement

The TechnoCorder TC2 is winning over customers with its independent spindle
technology, 400 m/min delivery speed and the 25% higher package density. And this
pays off: productivity is up to 30% higher and energy costs drop by up to 10%

The TechnoCorder TC2 is distinguished by attractive developments, such as the new


FlexiPly equipment for the production of hybrid yarns and the new larger 830 mm
spindle spacing for the processing of coarse yarn counts. Energy-optimised modern
drives and a lean yarn balloon, thanks to the optimized balloon geometry and heightadjustable balloon yarn guide, lead to low energy costs.

The independently driven spindles enable limitless possibilities for the creation of new
twist constructions

Two spindle gauges cover a large range of yarn counts, from 235dtex to 33,000dtex.
PrimePac quality twist packages can be manufactured according to individual needs.
Compact twist packages save up to 30% in transport costs and make further
processing more efficient

Special attention was given to the ergonomics, resulting in the independent spindle
unit and new section concept enabling an ergonomically friendly spindle design. The
operating elements and the entire spindle area can be easily accessed by the
operating personnel. This saves set-up time.

http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf

Suvin Advisors Pvt. Ltd.

Saurer AG Innovation hotspots in Milan

Allma Volkmann Competence in twisting

Heat-SET shortens the production process of carpet yarns

After cabling, BCF carpet yarns are heat set in a second process step
to stabilise the shape.

Volkmann integrates this process step in the cabling machine cabling


and heat setting in one process run

Interim storage and handling are no longer needed at all, process


costs are clearly reduced and a significant contribution to economic
efficiency is achieved with the faster order turnaround times, shorter
process sequences and greater system utilisation.

http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf

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Saurer AG Innovation hotspots in Milan

Saurer Components

Heat-SET shortens the production process of carpet yarns

After cabling, BCF carpet yarns are heat set in a second process step
to stabilise the shape.

Volkmann integrates this process step in the cabling machine cabling


and heat setting in one process run

Interim storage and handling are no longer needed at all, process


costs are clearly reduced and a significant contribution to economic
efficiency is achieved with the faster order turnaround times, shorter
process sequences and greater system utilisation.

http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf

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Trtzschler Spinning

Trtzschler SPINNING exhibits an advanced card with increased productivity and


energy efficiency
Card TC15

Card No. 50,000 displayed at ITMA

15% higher productivity, with 500 meters/min. delivery speed

JUMBOCANS - Maximum can diameter of 1200 mm

Compact card, smallest floor space

Lowest wastage%

T-Move system Cans are not moved during can change, instead sliver feeding is
moved in linier direction

T-LED System It visualizes the can filling from long distance also. Operator can see
at a glance that which card requires empty can urgently

TC-15S series is for manmade fibres

T-SCAN TS-T5 Foreign fiber separator

White PP detection is improved

Low energy & air consumption

Low good fiber loss

Low maintenance cost

Can in fitted in existing cleaning lines

http://www.truetzschler-spinning.com/

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Trtzschler Spinning

Toyota-Truetzschler Comber TCO 12A

Automatic lap change

Automatic piecing improves quality at greater level

Jumbo cans of 1200 mm dia

Increased nip rate up to 600 nips/min due to dual drive system

The draw frame product range has been further expanded

Here, the focus is on increased efficiency and reduced personnel


requirements
Development in the field of combing has also not stood still

The Superlap requires less personnel and the Toyota-Trtzschler


Comber will show new application-oriented features.

http://www.truetzschler-spinning.com/

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Trtzschler Spinning

Quality yarns are only possible with efficient foreign part separation
in the blow room. With three detection technologies in one machine,
Trtzschler has already set a high standard. At the ITMA, further
technologies will be added to the existing three. As a result,
separation is even more effective.

The data monitoring system T-Data is increasingly becoming


standard. Due to Trtzschler-specific sensors on the machines,
important quality data that cannot be acquired by any other system
can be managed and evaluated here. This includes for instance neps
in the card sliver or the energy consumption of the machines.

http://www.truetzschler-spinning.com/

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Trtzschler Card Clothing

Trtzschler CARD CLOTHING has expanded its flats selection by two


new products which have been developed for special applications

The flat top NOVOTOP 58 is optimally suited for application in the


area of fine combed yarns at high production speeds

The flat top NOVOTOP 30 was developed for the processing of


coarse and/or dyed fibres and regenerated fibres for rotor spinning.
Both flat types are available as MAGNOTOP and Classictop.

http://www.truetzschler-cardclothing.com/

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Trtzschler Man-made Fibers

Trtzschler MAN-MADE FIBERS informs about new machines as well as new processes
and end products. On the occasion of the ITMA, the company introduces a new
generation of staple fibre machines to the market. The advancements stand under
the heading of modularity - all components are designed as stand-alone units.

The new modular components demonstrate their advantages not only in complete
Trtzschler installations; they are also ideal plug-and-play units when modernising
existing installations. Ever since the product range of the Egelsbach equipment
manufacturer includes staple fibre spinning, the focus - in addition to machine
manufacturing - is increasingly also on product development. Trtzschler Man-Made
Fibers Hollow Conjugate Fibres are a new type of self-crimping fibres, distinguished
by an extremely environmentally friendly spinning process.

The filament sector highlights the diversity of its product range for the economic
production of high-quality carpet yarns. The focus is on the new 3-end spinning
system M30 with reliable components such as the polymer-independent spin beam
and the HPTex texturing system. The portfolio thus covers 2-end, 3-end and 4-end
concepts for various polymers, including recycled material. Now it is possible to
respond to all process requirements as well as spatial or economic conditions even
more effectively.

http://www.truetzschler-spinning.com/

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Suessen Spinning

Innovative Compact Spinning System Reduces Cost Significantly

The highlight will be the EliTeCompactSet Advanced a compact spinning system


with various new features. The goal of the new development was an increased
lifetime of many components, such as lattice aprons and inserts and the reduction of
maintenance costs
With the flip-over technology for example the housing can be used upside down,
because top and bottom parts are identical. Different colours red and yellow
indicate the two sides. As a result the use of top roller cots can be doubled.
Customers benefit from lower costs for maintenance, handling, and alignment. In
addition, the top roller cots on the new system have bigger diameters The lifetime
of the larger cots is substantially longer; an improvement in lifetime of up to 165 % is
possible.
Suessen presents various new Premium Parts for rotor spinning machines. The new
TwistTrap-Navel has a modified nozzle, combined with a patented twist-retaining
element. The TwistTrap-Navel, which is applicable to all types of spinboxes, provides
an additional false twist, which results in better spinning stability. The production can
increase by 10 % to 15 % due to the possible twist reduction. Another new Premium
Part is the PS7 TwinDisc a support disc with reduced width. The reduction from 10
mm to 7 mm results in less flexing work between rotor shaft and disc. The benefit is
a lower energy consumption; savings of up to 11 Watt are possible, depending on the
rotor speed.

http://www.suessen.com/

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Marzoli Spinning Solutions

Marzoli New Compact System

Marzoli launched its new compact device

Compact devices are increasingly used in spinning mills: the positive


aspects stemming from their application (e.g. higher resistance,
lower required twist, less hairiness, etc.) have fostered spinners to
apply compact devices on an increasing variety of counts (coarse,
medium, thin and extra-thin counts) and types of yarn (combed,
carded and synthetic yarns). Marzoli Compact System constitutes a
leading-edge application that guarantees top performance, high
flexibility towards specific production requirements, minimized
maintenance.

Marzoli Remote Maintenance (MRM) was presented, that allows to


monitor and control all instruments of a production unit through the
use of any mobile device

http://www.marzoli.com/

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Marzoli Spinning Solutions

The new FT60/FT70 Series Roving Frames

FT60 and FT70 roving frames rely on multi-motor drive systems and
modular design, allowing to reach up to 224 spindles.

The completely electronic drafting system of Marzoli FT60 and FT70 series
ensures the highest degree of flexibility: the draft can be changed by simply
inserting the new draft parameter on the touch screen interface, no
mechanical modification is required. Thanks to Marzolis end-to-end
production management platform (YARNET), the draft can also be inserted
remotely (e.g. from the production managers computer).
FT60 and FT70 roving frames are fully integrated with Marzoli Bobbin
Transport systems and ring frames through specific mechanic solutions (e.g.
dedicated creel system for transport trains) and software production control
platform (YARNET), thus realizing a superior and fully integrated Spinning
Section maximizing overall coordination and effectiveness of roving and
spinning operations through a constant and regular supply for the spinning
frames, allowing for full and enhanced productivity of the spindles.

Marzolis FT60 and FT70 roving frames represent outstanding machines also
from the point of view of energy savings thanks to Marzoli most advanced
on-board green technology.

http://www.marzoli.com/

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Marzoli Spinning Solutions

The New CM7 Comber

new CM7 comber with automatic Lap Piecing

The new CM7-LP comber is the result of a thorough activity of research and
development that has led to the achievement of the maximum results on:

Quality (substantial reduction of neps and short fibers, perfect evenness of the sliver)

Productivity (mechanical speed up to 600 nips/min with production volumes up to 85 Kg/h)

Efficiency (reduction in energy consumption, better selection of fibers and reduction of noil
percentage);

These results have been achieved with optimization of the following parts: driving
head, nipper unit, feeding rollers, detaching rollers, circular comb, top comb and
drafting system.
Premium efficiency electric motors grant electric efficiency standards over 90%
entailing almost no energy waste and much lower power consumption levels
One of the greatest innovations introduced with the new CM7 comber is the automatic
lap piecing technology. This technology automatically changes the empty tubes with
full laps and restarts the machine without the operator intervention. This highly reliable
system allows to increase the efficiency of the machine thanks to the reduction of
machine downtimes and operators effort. Moreover, the automatic lap piecing system
also has a positive influence on quality as it entails the perfect overlapping of the two
batts thereby increasing the regularity of the sliver also in the points where lap change
has occurred.

http://www.marzoli.com/

Suvin Advisors Pvt. Ltd.

Marzoli Spinning Solutions

Advanced Integrated Bobbin Transport System.

Marzoli Bobbin Transport systems highlight full mechanical and logic


integration with roving and spinning frames thus realizing a superior
and integrated Spinning Section maximizing overall coordination and
effectiveness of roving and spinning operations through a constant and
regular supply for the spinning frames allowing for full productivity of
the spindles
Marzoli Integrated Bobbin Transport System can be tailored to
customers specific production process through two main
configurations:

Random Transport System: the bobbins are carried by a closed-circuit


overhead chain along the aisles between the spinning frames. This
solution perfectly suits high production spinning mills with uniform
production programs

Block Creeling Transport System: roving bobbins are brought to the


reserve row of the spinning frame or directly inside the creel of the
spinning frame by trolley trains, maximizing overall automation and
effectiveness of bobbin handling and transport operations

http://www.marzoli.com/

Suvin Advisors Pvt. Ltd.

USTER introduces unique concepts for


Spinning Mills

USTER introduced five new and improved systems for qualityminded spinning mills. `Managing a spinning mill with quality in
mind is the unique USTER concept behind the launches

USTER TESTER 6 the Total Testing Center

Works with greater accuracy and reliability than ever


Test speed - 800 m/min.

Specially-developed sensor technology

USTER JOSSI VISION SHIELD 2

The ultimate defence against cotton contamination

The system can locate and remove the smallest particle of


contaminant with class-leading detection of both coloured and white
polypropylene and other synthetics

Suvin Advisors Pvt. Ltd.

USTER introduces unique concepts for


Spinning Mills

USTER SENTINEL

the successor of USTER RINGDATA

Offers full-scale optimization of the entire ring spinning process, the


core of yarn manufacturing
Clear visuals highlight exact reasons for breaks, prompting fast and
easy problem-solving

Fewer defective bobbins and minimized pneumafil waste

USTER QUANTUM 3

Enhanced spinning efficiency and fabric improvement


Automatic checks on the effect of splice distribution
Colour and shade variation detection and online hairiness
measurement

Suvin Advisors Pvt. Ltd.

USTER introduces unique concepts for


Spinning Mills

USTER TESTER 6-C800 for filament yarn

Unique new twist scan facility extends the test options to make
twister settings easier

Enables a breakthrough in the measurement of interminglings


Testing speed - 800 m/min

http://www.indiantextilemagazine.in/spinning/uster-introduces-unique-concepts-for-spinning-mills-at-itma/

Suvin Advisors Pvt. Ltd.

Smart Precision Spinning components from


TeraSpin

Smart cradle for ring frame

Smart cradle for roving frames

Smart cradle OH S 168 has been found to be very effective in producing


yarn with improved quality
TeraSpin has developed a smart cradle for the PK 1500 and PK P 2000
series of drafting systems for roving frames on the same working
principle
The smart cradle combines the well proven advantages of constant nip
distance with spring loaded compensation for any variation in apron
elasticity or length
Producing a roving with reduced irregularity with the Smart cradle will
automatically bring down the yarn irregularities in ring spinning

Smart weighting arm for roving frames

The PK P 2000 series of weighting arms are equipped with more visible
top roller load indicators and Smart cradles for better roving quality
The PK P 2000 series top arm body is given a more durable, anticorrosive Nickel Chrome surface plating and comes with an
ergonomically designed attractive red lifting knob
Suvin Advisors Pvt. Ltd.

Smart Precision Spinning components from


TeraSpin

Smart yarn catcher

TeraSpin has designed the Smart yarn catcher and field trials show
not only reduced underwinding length but also, almost no residual
yarn in the yarn catcher

Available for OEMs as well as for use by spinning mills for


replacement of components on existing machines

http://www.indiantextilemagazine.in/spinning/smart-precision-spinning-components-from-teraspin/

Suvin Advisors Pvt. Ltd.

Savio highlights niche products in


winding segment

Breakthrough innovations in the winding segment

Eco PulsarS

A quantum leap forward in automatic winding

The Level of suction for Spindles and bobbins feeding systems set
independently

New Controlled Cut System, Yarn Tension Control System, Waste


Collection & Separation System and Upgraded Splicing Solutions

The drumless Multicone technology

Flexible, easy and fast change in the winding process to prepare all
formats

Packages for dyeing, warping, weft, knitting, double twisting, require a


different and flexible package formation in terms of geometry, edges
shape and density. It can achieve this kind of flexibility in the package
formation

Suvin Advisors Pvt. Ltd.

Savio highlights niche products in winding


segment

Volufil Multicone

Automatic winder for continuous shrinkage, bulking and heat setting

Combines thermic treatment and winding process on a single machine

Multicone system allows the tailoring of package for different end use with simple
settings on PC

http://www.indiantextilemagazine.in/spinning/savio-highlights-niche-products-in-winding-segment/

Suvin Advisors Pvt. Ltd.

Brckers new STARLETplus traveller for


spinning

STARLETplus traveller result into lower maintenance costs


in the spinning mill because of following specification:

STARLETplus offers additional benefits in conditions like high


humidity or aggressive fibres,

Service life can be prolonged by up to 50%


Better resistance against corrosion

Particularly recommended for viscose and CO/CV blends, dyed MMF


fibres and special applications

Suitable for the entire yarn count range

BERKOL Supergrinder

for automatic grinding of ring, roving and air spinning top rollers.

Improves the grinding capacity as compared to the previous version


by more than 50 per cent.

Grinding capacity of up to 350 top rollers per hour

Storage capacity of 450 top rollers with 32 mm diameter


Suvin Advisors Pvt. Ltd.

Brckers new STARLETplus traveller for


spinning

Power consumption can be reduced by 10 per cent


With a touch panel for easy operation
User interface is multi-lingual in German, English, Chinese, Italian,
Spanish, Portuguese, Russian and Turkish

The other products which Brcker will present at ITMA include TITAN
and ORBIT spinning rings, PYRIT and ZIRKON travellers, cost saving
maintenance tools, and the well-known range of BERKOL cots and
aprons

http://www.indiantextilemagazine.in/spinning/brackers-new-starletplus-traveller-for-spinning/

Suvin Advisors Pvt. Ltd.

Salmoiraghis successful synthetic fibre


automatic handling technology

IGV 2 automatic doffing system

Twin Mandrel Doffer for 10+10 or 12+12 ends

This is a battery-driven vehicle equipped with a special doffing module


featuring twin bobbin mandrels, and a pusher device
The vehicle has a state-of-the-art inertial guidance system, ensuring
millimeter positioning accuracy in front of the winder
This compact, highly manoeuvrable vehicle is the only feasible
automatic doffing solution in winding aisles characterized by low ceilings
and tight spaces, which preclude the use of classic overhead rail guided
Doffers
It is also an excellent solution, helping avoid fabrication and installation
of complex supporting structures
IGV 2 can doff both latest generation twin chuck winders and classic
single chuck winders. If required, the vehicle can directly connect the
winding and packing areas.
designed to transfer the doffed bobbins to shuttle transport vehicles
travelling on overhead monorail circuits

http://www.indiantextilemagazine.in/textile-components/salmoiraghis-successful-synthetic-fibre-automatic-handling-technology/

Suvin Advisors Pvt. Ltd.

Weaving

Suvin Advisors Pvt. Ltd.

Karl Mayers ground-breaking technical


innovations at ITMA

HKS 2-SE and a HKS 4-M

A stylish, energy-efficient and ergonomic HKS 2-SE and a HKS 4-M of


the next generation which will be processing patterned sectional
beams produced on the new DS Opto-EC

HKS 2-SE

Width - 130
Gauge of E 36 produces an elastic locknit for sportswear

The Low Energy Option LEO based on an improved interplay of drive


technology, oil viscosity, heat-resistant machine components and
operating temperature, reduces the energy consumption by up to
10%, which reduces costs and improves the sustainability of
materials

An integrated camera system for complete fabric inspection


provided as standard equipment, ensuring total coverage, i.e. 100%
monitoring of the finished fabric, the monitoring zone starts much
closer to the knitting point. Defects can therefore be spotted much
earlier and the machine can be stopped sooner
Suvin Advisors Pvt. Ltd.

Karl Mayers ground-breaking technical


innovations at ITMA

HKS 4-M EL - the four-bar high-speed tricot machine with N pattern


drive

An LED lighting system as standard in two colours, i.e. bright white for a
clear view of the yarn sheet, the knitting elements and the fabric, as
well as red, which is visible from some distance away, for signalling a
machine stoppage in the event of a fault

Up to 25% faster than its predecessor


Offers the usual high level of flexibility
Enables the patterns to be changed very quickly and easily by inputting
data at the machines display unit
The machine can process even small batches efficiently, and can
reduce the amount of time needed to develop new and innovative
fabrics
The EL feature opens up completely new design possibilities due to
shog paths of 2 and almost unlimited repeat lengths

DS Opto-EC

This innovative direct warper for processing non-stretch yarns combines


sectional and direct warping, thus, offering highest flexibility
Suvin Advisors Pvt. Ltd.

Karl Mayers ground-breaking technical


innovations at ITMA

Yarn warp for yarn warp, the winding guarantees a high level of
efficiency when warping short warps for developing new products
Cone warping with limited space requirements, since a minimum
number of packages is needed
Can be used for the rapid warping of SWBs in the piece which is
especially useful with long running lengths
Also offers optimum quality and a resulting high level of efficiency
during the subsequent processing stages

Suvin Advisors Pvt. Ltd.

Karl Mayers ground-breaking technical


innovations at ITMA

Innovations from the lace machinery field

KARL MAYRs new lace machines are the TL 79/1/36 Fashion and the MLF
46/24

TL 79/1/36 Fashion Machine

The new TL 79/1/36 Fashion machine can produce innovative Textronic lace
looks never seen before in the lace sector

These eye-catching products include lightweight fabrics based on jacquard


constructions, featuring relief-like patterns with a distinct three-dimensional
look the result of a new way of incorporating the heavy liners

This makes the thick cord yarns look as if they have been sewn on, without
any top cording

The TL 79/1/36 Fashion can also be used as a fall plate raschel machine

All the standard Textronic patterns can be worked using the 76 pattern
bars that are available, without using the heavy cord option

The design of the TL 79/1/36 Fashion makes it ideal for producing exclusive,
high-end lace bands and panels for dresses, blouses and jackets.

http://www.karlmayer.com/en/news-and-media/news/innovations-from-the-lace-machinery-field/

Suvin Advisors Pvt. Ltd.

Karl Mayers ground-breaking technical


innovations at ITMA

Innovations from the lace machinery field

KARL MAYRs new lace machines are the TL 79/1/36 Fashion and the MLF
46/24

MLF 46/24

With its new MLF 46/24 in a width of 242", KARL MAYER showcased an
exceptionally wide Multibar lace machine with fall plate and without
jacquard bars, offering an impressive level of productivity for a low
investment outlay

The concept of this new machine is based on considerably increasing its


speed compared to its predecessor at a gauge of E 18

The last fall plate raschel machine was the MRGSF 31/16, having a working
width of 210" and a summation drive system

The MLF 46/24, 242" can produce several lace panels side-by-side, as well
as wide, all-over-patterned textile webs and also bordered fabrics with long
repeats

At ITMA the MLF 46/24, with a working width of 242" and a gauge of E 18,
will simultaneously be working four bordered webs with 145 cm widths of
the finished fabric and 150 cm long patterns. The non-stretch panels are
intended to be used in outerwear.

http://www.karlmayer.com/en/news-and-media/news/innovations-from-the-lace-machinery-field/

Suvin Advisors Pvt. Ltd.

Karl Mayers ground-breaking technical


innovations at ITMA

PRO WARP

Offer maximum design flexibility throughout the


production process
Maximum beaming speed is 500 m/min.
Full beam diameter of 800 to 1,250 mm
Working width of 2,200 to 5,600 mm
The tensile force values may vary from 20 to
1,800 N during warping

Suvin Advisors Pvt. Ltd.

Karl Mayers ground-breaking technical


innovations at ITMA

MM 128/3.600

Can process 128 yarns but, with a working width of 3,600 mm, is
1,350 mm wider

extended pattern options, the processing of a wide range of colours


and yarns, a high level of productivity and the production of warp
beams of the highest quality

VSB Size Box

Consists of three highly turbulent, uniform application zones with


patented application and squeeze rollers and a spray bar system

Up to 10% fewer sizing additives are needed, energy consumption is


reduced during desizing and less effluent is produced
Efficient size filtration produces a more uniform size film and
generates less dust

Suvin Advisors Pvt. Ltd.

Karl Mayers ground-breaking technical


innovations at ITMA

Applying the size from a spray nozzle under pressure also results in
an extremely uniform application, This is due to uniform
concentrations, temperatures and viscosities as a result of the high
size circulation rate

The uniform liquor application also enables the double size box to be
converted to a single size box

Offers advantages in terms of its ergonomics and clear layout


The special design enables the warp sheet to be operated vertically
during delivery, which provides enough space for easy access to the
machine, unrestricted view for operator

Extremely flexible
Working range of the size bath - depends on the number of yarn
ends and the yarn count, may be as much as 20% higher

Suvin Advisors Pvt. Ltd.

Technical Textile

Suvin Advisors Pvt. Ltd.

Karl Mayers ground-breaking technical


innovations at ITMA

The next generation of the HKS MSUS - the new Wefttronic HKS

KARL MAYER has improved and revamped the tried-and-tested concept of its Wefttronic
RS series and transferred it to the HKS MSUS. The result is the Wefttronic HKS. The
Weft-insertion system and the fabric take-up were at the heart of the steps taken to
optimize this machine platform
On one hand, the design (arrangement) of these two components guarantees accurate,
high-quality processing of the weft yarns. On the other hand, the machine is easy to
assemble, which enables it to be integrated quickly into the production process. This
reduces the assembly time
Other features of the Wefttronic HKS are its new, modern look, which is in keeping with
KARL MAYERs new corporate machine design, the integration of the KAMCOS 2 system,
and the implementation of the companys own CFRP concept
This all adds up to the new weft-insertion machine having an excellent price-performance
ratio and being highly efficient with speeds of up to 1,500 min-1.
This new machine is also equipped with the unique gauge of E 40, which gives much
more room for manoeuvre when designing products, as the machine on show at the ITMA
trade fair will be demonstrating
A Wefttronic HKS, with a width of 213", is produced a fine interlining fabric in Milan.
This is lighter than any interlining ever produced before and has a comparable weight to
a woven fabric. When used in clothing, this new interlining provides an excellent fit
without creasing, dimensional stability and optimum comfort

http://www.indiantextilemagazine.in/technology/karl-mayers-ground-breaking-technical-innovations-at-itma/

Suvin Advisors Pvt. Ltd.

Trtzschler Nonwovens

Trtzschler NONWOVENS focuses on the variety of manufacturing processes,


especially concerning web bonding, in addition to total system concepts.
Individual components and models demonstrate innovation in spunlacing,
needling as well as thermal and chemical bonding. The range of topics includes
the modular AquaJet, an efficient dryer, the new, patented structuring process for
the thermobonder, quality increase in needling, and the high-speed foulard for
ADL systems.

The significant speed advantages of the newly developed liquid foulard are based
on special geometries and roll surfaces. The result is an increased economic
efficiency in the production of light-weight, chemically bonded nonwovens. A new
product are thermobonded nonwovens with 3D effect and large volume that can
be produced in-line in the Omega oven with special equipment.

Voith Paper, the cooperation partner for wet laid, hydroentangled nonwovens, is
also represented on the Trtzschler stand. Together with the AquaJet, the dryer
and winder from Trtzschler Nonwovens, the Voith HydroFormer results in a
powerful machine combination whose application goes far beyond the production
of flushable wipes.

http://www.truetzschler-spinning.com/

Suvin Advisors Pvt. Ltd.

ANDRITZ Group

New energy-efficient drying solution for the spunlace industry

Andritz Nonwoven showcased neXecodry, the energy-efficient drying solution for


the spunlace industry
The new technology allows nonwovens producers to achieve a significant
reduction in energy consumption by their spunlace, Wetlace, and Airlace lines and
production of high quality nonwoven fabrics with regard to high bulk and no
pattern degradation

New high-performance Wetlace process

The company also showcased its high-performance Wetlace process for flushable,
dispersible, and biodegradable wipes
Wipes produced using the Andritz Wetlace process exceed the EDANA/INDA
flushability standards, which will be demonstrated with a flushability tester at
ITMA
The original Andritz Wetlace process combines wetlaid and hydroentanglement
technologies, proven for producing flushable wipes from 100% natural and/or
renewable raw materials without chemical binders
In addition, Andritz has developed a new process to apply detailed artwork to
flushable wipes. This unique patterning and aperture process allows wipes
producers to differentiate their products clearly with an almost unlimited number
of possible patterns

http://www.nonwovens-industry.com/contents/view_breaking-news/2015-09-18/andritz-nonwoven-presenting-at-itma

Suvin Advisors Pvt. Ltd.

ANDRITZ Group

New Needlepunch with new high speed crosslapper

Andritz Nonwoven also showcased its optimized needlepunch production with new high-speed
crosslapper and Scada automation system

The company focuses on system solutions in needlepunching by steering the complete


production process

The new high-speed dynamic crosslapper D.630 from Andritz Asselin-Thibeau enables an
increase of needlepunch production line capacity
In combination with the ProDyn system, the D.630 is capable of reaching an infeed speed of up
to 200 m/min
The IsoProDyn system helps to further improve the product quality for light fabrics

New Calender for Nowovens

The calender experts from Andritz Ksters developed customized solutions for nonwovens and
textiles. The teXcal trike 3-roll textile calender has been developed especially for the demands
in modern technical textiles production

It is equipped with a heated steel roll and two individually adjustable system rolls in a
triangular roll arrangement, thus allowing the fabric to be fed through the front nip, the rear
nip, or both

Compared to the traditional 3-roll calender design with vertical roll configuration, the fabric loss
at the seam passage is reduced to a minimum. On an annual production scale, this yields a
substantial economic advantage. The optional teXmaster control system offers a broad
spectrum of facilities for recording data, managing recipes, issuing alarm signals, conducting
data analysis, and displaying trends. It also provides closed-loop operation for inline quality
measurements on the product

http://www.nonwovens-industry.com/contents/view_breaking-news/2015-09-18/andritz-nonwoven-presenting-at-itma

Suvin Advisors Pvt. Ltd.

DILO Group

Dilo-Line: Large production line with a working width of 7 m

In Milan Dilo Group exhibits two complete lines to show the broad scope
of its portfolio

It shows a staple fibre needling line for the production of technical textiles
in wide working width which is especially suitable to produce for example
geotextiles

UniFeed: New Card Feeder VRS-P

The VRS-P feeder combines the principle of volumetric precisely charged


feeding, with the characteristics of a vibration chute feeder and
eliminates a conventional large trunk (on the top). This results in a better
and more homogeneous distribution of the fibre flocks.

Furthermore, a lower ceiling height of the building reduces the costs for
the construction of the factory and its operating expenses.
The fibre flock matt is condensed by a vacuum delivery apron for a better
uniformity of the fibre mass distribution. Additional flaps control the fibre
distribution over the working width.

Card feeders of the VRS series are especially adapted for medium-fine to
coarse, and medium to long staple fibres.

http://www.dilo.de/uploads/tx_nwcmediennews/150917_PN_ITMA_e_TP.pdf

Suvin Advisors Pvt. Ltd.

DILO Group

New card series VectorQuadroCard with variable intermediate transfer

The newly developed card VectorQuadroCard incorporates a completely new


modular transfer group between breast and main section. The flexible and quick
change of this transfer group makes possible three different card types:

type VQ-Q with a Quattro group to improve web evenness and fibre blending,
arranged as a double transfer between preopener and main cylinder with two doffers
and two transfer rollers to the main cylinder

type VQ-V with a top doffer together with a transfer roller and a lower transfer roller to
increase the throughput by using the doubling effect between preopener and main
cylinder

type VQ-T with only one transfer roller between preopener and main cylinder.

The model series VQC uses 4 worker/stripper pairs of rollers on the preopener and
five worker/stripper pairs on the main cylinder. Furthermore, the delivery system is
also very flexible and may be combined in different variations:

With two doffer rollers and respective parallel delivery system

With pairs of doffer rollers and condenser rolls top and bottom

as random card with random rollers, doffers, condenser rolls and take-off rollers

The universal model series VectorQuadroCard comprises variable components for


all kinds of applications. Focus is laid on high throughput with good web quality. The
VQC exhibited at the show with a working width of 3.2 m is designed for the
geotextile sector

http://www.dilo.de/uploads/tx_nwcmediennews/150917_PN_ITMA_e_TP.pdf

Suvin Advisors Pvt. Ltd.

DILO Group

Super-DLSC 200: New Crosslapper withSpeed 200 m/min

The new crosslapper type Super-DLSC 200 allows electro-mechanical


speeds of up to 200m/min for web infeed speeds, depending on the fibre
specification
It aims at reducing a possible bottleneck for the total throughput of the
complete installation
At the crosslapper infeed Dilo has installed the proven CV1A web
regulation system for an improved evenness of the needlefelt with a
great potential for fibre savings. This very high web infeed speed has
been made possible by a further increase of the drive power within the
3-apron-layering technology
All drives for the aprons and the layering carriages are direct watercooled torque motors to improve the acceleration with reduced gear wear
In addition, they have taken special measures to eliminate and reduce
apron vibrations in order to achieve an exact web overlapping (lap joints)
Furthermore, they have installed a web guiding system (FLS) to avoid
wrinkles for example at the speed change of the upper carriage. The web
infeed width is 3.2 m, the layering width is 7.0 m

http://www.dilo.de/uploads/tx_nwcmediennews/150917_PN_ITMA_e_TP.pdf

Suvin Advisors Pvt. Ltd.

DILO Group

DI-LOOM AB: Pre-Needleloom with improved efficiency

After the crosslapper, Dilo will shows a new needleloom type DILOOM OD-II AB with CBF feeding system

When designing this model series, Dilo has laid special emphasis on
cost effectiveness in the preneedling machine. The model series DILOOM AB has a very favourable price-performance ratio

DCL Dilo-Compact Line: Compact production line, working width


2,2 m

In addition to wide needling lines for the economic production of


large volume products as in the geotextile industry, Dilo will show a
compact line which is designed for the production of small amounts
of high quality felts used in the medical sector and for specialty felts
made from fibres such as carbon. The working width of the compact
carding machine is 1.1 m, the layering width is 2.2 m.

http://www.dilo.de/uploads/tx_nwcmediennews/150917_PN_ITMA_e_TP.pdf

Suvin Advisors Pvt. Ltd.

DILO Group

X22: Dilo needle module technology

The needleloom of the compact line is the first to use needle


modules. The needle module technology has been designed
especially for the intense needling of the model series
Hyperpunch and Cyclopunch in order to allow an economic needle
insertion of these boards with more than 20.000 needles/m/board.
The compact needle loom shows the module technology in a
classical fishbone arrangement, each module comprising 22 needles
A graphic simulation shows the automatic insertion of the needle
boards in the Modulmaster using needle modules
These new approaches illustrate the economic effectiveness of
module technology
Furthermore, the insertion speed and precision are considerably
increased by X22 module technology compared to single needle
insertion

http://www.dilo.de/uploads/tx_nwcmediennews/150917_PN_ITMA_e_TP.pdf

Suvin Advisors Pvt. Ltd.

DILO Group

VPX 2020: Dilo-Variopunch New needling technology

The new Variopunch technology is based on a modified needle


module technology which can erase bad spots in the felt by a
variable needle arrangement in order to achieve a better evenness
of the stitching pattern

The basics of the completely new needling technology VPX200 is


presented with the aid of graphic simulations

Variopunch allows a very homogeneous distribution of stitches for


better surface quality in automotive applications

Dilo shows numerous needlefelt samples for many different


applications

http://www.dilo.de/uploads/tx_nwcmediennews/150917_PN_ITMA_e_TP.pdf

Suvin Advisors Pvt. Ltd.

Autefa Solutions Highlighting New


Technologies at ITMA

Autefa Solutions presents its next generation of nonwoven cards

The new card is specially developed and designed for high production speeds,
tailored to the worldwide requirements of nonwoven lines
A unique construction enables easy accessibility of the card, which results in
considerably reduced cleaning and maintenance periods and a much higher
efficiency, according to the company

The new crosslapper Topliner CL 4004 SL

The new crosslapper Topliner CL 4004 SL is characterized by a high infeed speed


of up to 150 m/min and a precise weight distribution
These advantages are very important especially for applications in spunlace
lines. The lapping of the web layers is continuously monitored, which minimizes
rejects and saves material

Autefa Solutions has also extended its belt dryer portfolio with machines for
the high temperature range of up to 500 degrees Celsius. These drying
machines are applied in wetlaid lines

A modified HiPerTherm double belt oven for the thermal bonding of


crosslapped and aerodynamically formed webs is shown

For mechanical web forming, Autefa Solutions offers the Needle Loom Stylus,
which is available both with and without Variliptic drive

http://www.nonwovens-industry.com/contents/view_breaking-news/2015-09-21/autefa-solutions-highlighting-new-technologies-at-itma

Suvin Advisors Pvt. Ltd.

Autefa Solutions Highlighting New


Technologies at ITMA

The Automatic Needle Exchanger 2.0 is shown at ITMA, which


enables a fully automatic process of needle exchange without
manual intervention

Autefa Solutions is also presented a new modular tearing concept


for the first time. The tearing machine UniRec is based on a
modular design with one to five available opening units, which was
developed for the recycling of nonwovens and waste with a high
degree of special fibers such as carbon, aramids, glass, natural and
synthetic fiber blends

The business branch Woollen Carding Technology with the brand


name Octir is the market leading manufacturer of cards for long
staple (natural and synthetic) fibers

http://www.nonwovens-industry.com/contents/view_breaking-news/2015-09-21/autefa-solutions-highlighting-new-technologies-at-itma

Suvin Advisors Pvt. Ltd.

Yingyang Nonwoven Machinery

The VLS a completely new vertical lapping system incorporating a uniquely-designed


thermal bonding oven

Vertically-lapped nonwovens are highly advantageous in the automotive industry,


primarily for the weight savings they afford, but also because the materials are chemical
free, unaffected by oil and water and totally recyclable

The VLS line is a 100% closed and zero waste system for their production and several
global patents are in the process of being secured for it

It allows the fibers to be orientated in a truly vertical structure and in material


thicknesses of up to of 100mm and in an extremely wide weight range from 250 to
4,000 gsm

It is based on a single card design and eliminates the need for the additional card and
crosslapper employed by other systems, making it both extremely simple with just six
drive rods, rather than the usual ten compact and highly cost effective

The unique VLS oven has both top and bottom belts which control and accurately gauge
the structure thickness of the material from the moment of the vertical structure
formation, guaranteeing total control throughout the process

The VLS can process all fibers which are suitable for carding, both natural and synthetic,
with the resulting nonwoven density depending on their selection and denier

Testing has proven that the resilience of the VLS nonwovens in terms of loft regain is far
superior to that of both air-laid nonwovens and cross-laid and thermally-bonded high loft
materials
http://www.china-nonwovens.com/news_detail/newsId=6.html

Suvin Advisors Pvt. Ltd.

Thank You!!!

Suvin Advisors Pvt. Ltd.

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