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CHAPTER 8

Variable Costing
and the Costs of
Quality and
Sustainability

Copyright 2015 McGraw-Hill Education. All rights reserved. No reproduction or distribution without the prior written consent of McGraw-Hill Education.

Learning Objective 1

8-2
8-2

Absorption Costing
A system of accounting for costs in which both
fixed and variable production costs are
considered product costs.

Fixed
Costs
Product
Variable
Costs
8-3

Variable Costing
A system of cost accounting that only assigns
the variable cost of production to products.

Fixed
Costs
Product
Variable
Costs
8-4

Absorption and Variable Costing


Absorption
Costing

Product costs

Variable
Costing
Direct materials
Direct labor
Variable mfg. overhead

Product costs

Fixed mfg. overhead


Period costs
Period costs

Selling & Admin. exp.

8-5

Absorption and Variable Costing


Absorption
Costing

Product costs

Variable
Costing
Direct materials
Direct labor
Variable mfg. overhead

Product costs

Fixed mfg. overhead


Period costs
Period costs

Selling & Admin. exp.

The difference between absorption and variable


costing is the treatment of fixed manufacturing overhead.
8-6

Learning Objective 2

8-7

Absorption and Variable Costing


Lets put some numbers to an example and
see what we can learn about the difference
between absorption and variable costing.

8-8

Absorption and Variable Costing


Mellon Co. produces a single product with
the following information available:
Number of units produced annually
Variable costs per unit:
Direct materials, direct labor
and variable mfg. overhead
Selling & administrative
expenses
Fixed costs per year:
Mfg. overhead
Selling & administrative
expenses

25,000

10

$ 150,000
$ 100,000
8-9

Absorption and Variable Costing


Unit product cost is determined as follows:

Direct materials, direct labor, and


variable mfg. overhead
Fixed mfg. overhead
($150,000 25,000 units)
Unit product cost

Absorption
Costing

Variable
Costing

10

10

6
16

10

Selling and administrative expenses are


always treated as period expenses and
deducted from revenue.

8-10

Absorption Costing
Income Statements
Mellon Co. had no beginning inventory, produced 25,000
units, and sold 20,000 units this year at $30 each.
Absorption Costing
Sales (20,000 $30)
Less cost of goods sold:
Beginning inventory
Add COGM
Goods available for sale
Ending inventory
Gross margin
Less selling & admin. exp.
Variable
Fixed
Net income

$ 600,000

8-11

Absorption Costing
Income Statements
Mellon Co. had no beginning inventory, produced 25,000
units, and sold 20,000 units this year at $30 each.
Absorption Costing
Sales (20,000 $30)
Less cost of goods sold:
Beginning inventory
$
Add COGM (25,000 $16)
400,000
Goods available for sale
$ 400,000
Ending inventory (5,000 $16)
80,000
Gross margin
Less selling & admin. exp.
Variable
Fixed
Net income

$ 600,000

320,000
$ 280,000

8-12

Absorption Costing
Income Statements
Mellon Co. had no beginning inventory, produced 25,000
units, and sold 20,000 units this year at $30 each.
Absorption Costing
Sales (20,000 $30)
Less cost of goods sold:
Beginning inventory
$
Add COGM (25,000 $16)
400,000
Goods available for sale
$ 400,000
Ending inventory (5,000 $16)
80,000
Gross margin
Less selling & admin. exp.
Variable (20,000 $3)
$ 60,000
Fixed
100,000
Net income

$ 600,000

320,000
$ 280,000

160,000
$ 120,000
8-13

Learning Objective 3

8-14

Variable Costing
Income Statements
Now lets look at variable costing by Mellon Co.
Variable Costing
Sales (20,000 $30)
Less variable expenses:
Beginning inventory
$
Add COGM
Goods available for sale
Ending inventory
Variable cost of goods sold
Variable selling & administrative
expenses
Contribution margin
Less fixed expenses:
Manufacturing overhead
Selling & administrative expenses
Net income

$ 600,000
-

8-15

Variable Costing
Income Statements

Now lets look at variable costing by Mellon Co.

We exclude the
Variable
Costing
fixed
manufacturing
$ 600,000
overhead.

Sales (20,000 $30)


Less variable expenses:
Beginning inventory
$
Add COGM (25,000 $10)
250,000
Goods available for sale
$ 250,000
Ending inventory (5,000 $10)
50,000
Variable cost of goods sold
$ 200,000
Variable selling & administrative
expenses
Contribution margin
Less fixed expenses:
Manufacturing overhead
Selling & administrative expenses
Net income

8-16

Variable Costing
Income Statements
Now lets look at variable costing by Mellon Co.
Variable Costing
Sales (20,000 $30)
Less variable expenses:
Beginning inventory
Add COGM (25,000 $10)
Goods available for sale
Ending inventory (5,000 $10)
Variable cost of goods sold
Variable selling & administrative
expenses (20,000 $3)
Contribution margin
Less fixed expenses:
Manufacturing overhead
Selling & administrative expenses
Net income

$ 600,000
$

250,000
$ 250,000
50,000
$ 200,000
60,000

$ 150,000
100,000

260,000
$ 340,000

250,000
$ 90,000
8-17

Comparing Absorption and


Variable Costing
Lets compare the methods.
Cost of
Goods
Sold

Ending
Inventory

Period
Expense

Total

Absorption costing
Variable mfg. costs $ 200,000
Fixed mfg. costs
120,000
$ 320,000
Variable costing
Variable mfg. costs $ 200,000
Fixed mfg. costs
$ 200,000

8-18

Comparing Absorption and


Variable Costing
Lets compare the methods.
Cost of
Goods
Sold

Ending
Inventory

Period
Expense

Absorption costing
Variable mfg. costs $ 200,000
Fixed mfg. costs
120,000
$ 320,000

$ 50,000
30,000
$ 80,000

Variable costing
Variable mfg. costs $ 200,000
Fixed mfg. costs
$ 200,000

$ 50,000
$ 50,000

Total

150,000
$ 150,000

8-19

Comparing Absorption and


Variable Costing
Lets compare the methods.
Cost of
Goods
Sold

Ending
Inventory

Period
Expense

Absorption costing
Variable mfg. costs $ 200,000
Fixed mfg. costs
120,000
$ 320,000

$ 50,000
30,000
$ 80,000

Variable costing
Variable mfg. costs $ 200,000
Fixed mfg. costs
$ 200,000

$ 50,000
$ 50,000

150,000
$ 150,000

Total
$ 250,000
150,000
$ 400,000

$ 250,000
150,000
$ 400,000

8-20

Learning Objective 4

8-21

Reconciling Income Under


Absorption and Variable Costing
We can reconcile the difference between absorption
and variable net income as follows:
Variable costing net income
Add: Fixed mfg. overhead costs
deferred in inventory
(5,000 units $6 per unit)
Absorption costing net income

Fixed mfg. overhead


$150,000
=
Units produced
25,000

90,000

30,000
120,000

= $6.00 per unit


8-22

Learning Objective 5

8-23

Cost-Volume-Profit Analysis
CVP includes all fixed costs to compute

breakeven.
Variable costing and CVP are consistent as both

treat fixed costs as a lump sum.


Absorption costing defers fixed costs into

inventory.
Absorption costing is inconsistent with CVP

because absorption costing treats fixed costs on a


per unit basis.

8-24

Learning Objective 6

8-25

Extending the Example

Lets look at
the second
year of
operations
for Mellon
Company.

8-26

Mellon Co. Year 2


In its second year of operations, Mellon Co. started
with an inventory of 5,000 units, produced 25,000
units, and sold 30,000 units at $30 each.
Number of units produced annually
Variable costs per unit:
Direct materials, direct labor
and variable mfg. overhead
Selling & administrative
expenses
Fixed costs per year:
Mfg. overhead
Selling & administrative
expenses

25,000

10

$ 150,000
$ 100,000
8-27

Mellon Co. Year 2


Unit product cost is determined as follows:

Direct materials, direct labor,


and variable mfg. overhead
Fixed mfg. overhead
($150,000 25,000 units)
Unit product cost

Absorption
Costing

Variable
Costing

10

10

6
16

10

There has been no


change in Mellons
cost structure.

8-28

Mellon Co. Year 2


Now lets look at Mellons income statement
assuming absorption costing is used.

8-29

Mellon Co. Year 2

Units in ending inventory from the previous period.


Absorption Costing

Sales (30,000 $30)


Less cost of goods sold:
Beg. inventory (5,000 x $16)
Add COGM (25,000 $16)
Goods available for sale
Ending inventory
Gross margin
Less selling & admin. exp.
Variable (30,000 $3)
Fixed
Net income

$ 900,000
$ 80,000
400,000
$ 480,000
-

$ 90,000
100,000

480,000
$ 420,000

190,000
$ 230,000

8-30

Mellon Co. Year 2


Absorption Costing
Sales (30,000 $30)
Less cost of goods sold:
Beg. inventory (5,000 x $16)
Add COGM (25,000 $16)
Goods available for sale
Ending inventory
Gross margin
Less selling & admin. exp.
Variable (30,000 $3)
Fixed
Net income

$ 900,000
$ 80,000
400,000
$ 480,000
-

$ 90,000
100,000

480,000
$ 420,000

190,000
$ 230,000

25,000 units produced in the current period.


8-31

Mellon Co. Year 2


Next, well look at Mellons income statement
assuming variable costing is used.

8-32

Mellon Co. Year 2


Variable Costing
Sales (30,000 $30)
Less variable expenses:
Beg. inventory (5,000 $10)
Add COGM (25,000 $10)
Goods available for sale
Ending inventory
Variable cost of goods sold
Variable selling & administrative
expenses (30,000 $3)
Contribution margin
Less fixed expenses:
Manufacturing overhead
Selling & administrative expenses
Net income

$ 900,000
$

50,000
250,000
$ 300,000
$ 300,000
90,000

$ 150,000
100,000

390,000
$ 510,000

250,000
$ 260,000

Excludes fixed manufacturing overhead.


8-33

Summary
Income Comparison
Costing Method
Absorption
Variable

1st Period
$ 120,000
90,000

2nd Period
$ 230,000
260,000

Total
$ 350,000
350,000

In the first period, production (25,000 units)


was greater than sales (20,000).
In the second period, production (25,000 units)
was less than sales (30,000).
8-34

Summary
Income Comparison
Costing Method
Absorption
Variable

1st Period
$ 120,000
90,000

2nd Period
$ 230,000
260,000

Total
$ 350,000
350,000

For the two-year period, total absorption


income and total variable income are the same.

8-35

Summary
Lets see if we can get an overview of
what we have done.

8-36

Summary Comparison of
Absorption (AC) and Variable
Costing (VC)

This was the case in the first period when production


of 25,000 units was greater than sales of 20,000 units.
Inventory increased from zero to 5,000 units and
$120,000 absorption income was greater than
$90,000 variable income.

8-37

Summary Comparison of
Absorption (AC) and Variable
Costing (VC)

In the second period sales of 30,000 units


were greater than production of 25,000.
8-38

Summary Comparison of
Absorption (AC) and Variable
Costing (VC)

Inventory decreased from 5,000 units to zero,


and $230,000 absorption income was less
than $260,000 variable income.

8-39

Summary Comparison of
Absorption (AC) and Variable
Costing (VC)
Total
Production versus
Sales

Produced > Sold

Inventory
Effect

Increase

Period Expense Effect


Fixed mfg.
costs expensed
AC

Fixed mfg.
< costs expensed
VC

Profit Effect

AC > VC

Fixed mfg. unitsFixed


mfg.
For the two-year period,
produced
Produced < Sold
Decrease
expensed > costs expensed
AC <
equals units
sold, costs
so total
absorption
income
AC
VC
equals total variable income.
Produced = Sold

No change

Fixed mfg.
Fixed mfg.
costs expensed = costs expensed
AC
VC

VC

AC = VC
8-40

Evaluation of Variable Costing


Management finds it
easy to understand.

Advantages

Impact of fixed
costs on profits
emphasized.

Consistent with
CVP analysis.

Emphasizes contribution in
short-run pricing decisions.

Profit for period not


affected by changes
in fixed mfg. overhead.
8-41

Evaluation of Absorption Costing


Fixed manufacturing overhead is
treated the same as the other product
costs, direct material and direct labor.

Advantages

Consistent with long-run


pricing decisions that must
cover full cost.

External reporting
and income tax law
require absorption costing.
8-42

Impact of JIT Inventory


Methods
In a JIT inventory system . . .

Production tends
to equal sales . . .

So, the difference between variable and


absorption income tends to disappear.
8-43

Learning Objective 7

8-44

Costs of Assuring Quality

Grade

Grade refers to the


extent of its
capabilities in
performing an
intended purpose, in
relation to other
products with the
same functional use.

Quality

Quality of design refers


to how well it is conceived
or designed for its
intended use.
Quality of conformance
refers to the extent to
which a product meets
the specification of its
design.

8-45

There are four types of quality costs.


Prevention costs are the costs of preventing
defects.
Appraisal costs are the costs of determining
whether defects exist.
Internal failure costs are the costs of repairing
defects found prior to product delivery.
External failure costs are those costs incurred
after product delivery.
8-46

Learning Objective 8

8-47
8-47

What is the Optimal Level


of Product Quality?

The optimal level of product quality is reached when:


Prevention costs
+ Appraisal costs

Internal failure costs


+ External failure costs

8-48

ISO 9000 Standards


ISO 9000 standards require that a
company have a well-defined quality
control system in place and that the target
level of product quality is consistently
maintained.
These standards have been
adopted in the US and other
countries.

8-49

Learning Objective 9

8-50

Costs of Environmental
Sustainability
Sustainable development includes business

activity that produces the goods and services


needed in the present without limiting the ability
of future generations to meet their meets.
Environmental costs are the costs of dealing
with environmental issues, such as BPs costs in
cleaning up the companys spill in the Gulf of
Mexico.
Environmental cost management is the
strategic implantation of systems for identifying,
measuring, controlling, and reducing the private
environmental costs borne by a company or
other organization.
8-51

Environmental costs may be


categorized in several ways:
Private environmental costs are those borne

by a company or individual. Social


environmental costs are those borne by the
public at large.
Visible environmental costs are those that
are known and clearly identified as tied to
environmental issues. Hidden social
environmental costs cannot be clearly tied to
environmental issues.

8-52

Visible and hidden environmental costs may be


further classified into one of three types.
Monitoring costs include the costs of monitoring the

regulatory environmental as well as monitoring the


production process to determine if pollution is being
generated.
Abatement costs include costs to reduce or eliminate
pollution.
Remediation costs include on-site and off-site
remediation costs. On-site remediation includes costs
of reducing or preventing the discharge into the
environment of pollutants that have been generated
in the production process. Off-site remediation
includes the costs of reducing or eliminating
pollutants from the environment after they have been
discharged.
8-53

End of Chapter 8

TheEnd
8-54

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