Professional Documents
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FMS
Content
Introduction: FMS definition and classification of
manufacturing systems, Automated production
cycle, Need of flexibility, Concept of flexibility,
Types of flexibilities and its measurement.
FMS Equipment:
and
its
benefits,
Economic
Introduction
FMS is the most automated and technologically
sophisticated manufacturing system applied in
group technology cells.
An FMS typically possesses multiple stations and
is capable of variable routing among stations. Its
flexibility allows it to operate in mixed model
systems.
FMS
Types of FMS
A single Machine Cell
A flexible manufacturing cell
A flexible manufacturing system
Flexible Manufacturing
System
Comparison
Flexibility
A manufacturing system must posses
three capabilities to be flexible:
To identify and distinguish among the
different incoming part or product
styles processed by the system
Quick changeover of Operating
instructions
Quick changeover of physical setup.
Flexibility
To qualify as being flexible, a manufacturing system should
satisfy several criteria. The following are four reasonable
tests of flexibility in an automated manufacturing system:
1. Part Variety test: Can the system process different part
styles in a non-batch mode?
2. Schedule change test: can the system readily accept
changes in production schedule, that is changes in part
mix and/or production quantity?
3. Error recovery test: can the system recover gracefully
from malfunctions and breakdowns, so that production is
not completely disrupted?
4. New Part test: Can new part designs can be introduced
into the existing product mix?
Flexibility
FMS Components
1. Workstations
2. Material Handling and storage
system
3. Computer control system
4. People are required to manage
and operate the system.
1. Workstations
Load Unload Stations:
This is the physical interference between the FMS and
the rest of the factory. It is where the raw work parts
enter the system and finished parts exit the system.
Machining Stations: The most common applications
of flexible manufacturing systems are machining
operations. Most common is the CNC machining
center.
Other processing stations: In addition to machining
other processes are there in FMS. Ex. Sheet metal
fabrication such as punching bending shearing and
forming etc.
1. Workstations
Assembly: Some flexible manufacturing systems
are designed to perform assemble operations.
FMS gradually decreasing manual labor in
assemble of product typically made in batches.
Other Station and equipments: Online inspection
can be incorporated into a flexible manufacturing
system, either by including an operation at a
processing work station or by including a station
specifically designed for inspection.
Material Handling
Equipments
A primary handling system:
responsible for moving parts in
between stations in the system.
The secondary handling system: it
consists of transfer devices like
automatic pallet changers, and
similar mechanism available at the
workstation of FMS.
In line layout
Loop layout
Ladder layout
Open field layout
Robot centered cell