Professional Documents
Culture Documents
Topics
Engine power - description and
measurement
Engine thermodynamics
Cycles and efficiency
Diesel engines
Design variations
Combustion chambers
Fuel injection
Fuels
f H g
Pfe m
BTU
H g 19,000
lb
Pb 2 Tb N c
pime DN
Pi
2
Friction power = Pi - Pb
Efficiencies
Thermodynamic efficiency for an
engine (really any thermodynamic
process) is ratio of work out to heat
W
put in:
e
Q
Engine Efficiency
Efficiencies
Indicated thermal
Mechanical
P
em b
Pi
Brake thermal
eit
Pb
ebt
Pfe
Pi
Pfe
Timberjack 460D
A John Deere
6068H engine
Intermittent 211
bhp
Continuous 189 bhp
Both at 2000 rpm
Torque Reserve
Percent increase in torque available
compared to that at rated speed
Torque at rated speed =
554 ft-lb
Max torque = 664 ft-lb
Torque reserve =
(664 - 554) / 554 = 20%
Rated engine
speed = 2000
rpm
Gas VS Diesel
Same (nearly) displacement, 2.5L
Diesel
Gas
Pb 2 T N
Measure angular
acceleration of
spinning weight
Engine Efficiency
Efficiency is relative amount of work
we get out of an engine compared to
amount of heat energy we put in.
Thermal efficiency
Compare gas and diesel engines
Talk about fuel injection and combustion
in diesel engines
Pressure - Volume
Diagrams
Graph of pressure as a function of
cylinder volume above the piston
Bottom Dead
Center - volume
is maximum
Top Dead
Center - volume
is minimum
Cylinder Volume
Change in volume as piston goes up
and down
Volume going
TDC
Volume going
Volume
Change in Volume
BDC
TDC
BDC
Pressure
TDC
BDC
Volume
Pressure
TDC
BDC
Volume
Pressure
TDC
BDC
Volume
Then have an
instantaneous
introduction of heat,
which increases
pressure again
COMBUSTION
Pressure
TDC
BDC
Volume
Pressure
Power Stroke
TDC
BDC
Volume
Pressure forces piston down,
creating torque on crank shaft
Pressure
Piston reaches
bottom dead center
again, exhaust valve
opens, burned
fuel/air expelled
TDC
BDC
Volume
Heat in:
temperature
change from
burning fuel
TDC
BDC
Volume
Higher
efficiency means
higher compression ratio.
Pressure
VBDC
VTDC
TDC
BDC
Volume
Pressure
Same approach,
slightly different cycle:
constant pressure
heat injection
TDC
BDC
Volume
Gas vs Diesel
Which is more efficient?
1
r 0.4
C
Diesel e 1 0.4
r
Gas
e 1
Comparison of Fords
Expedition: 4.6L SOHC
2V V8 engine
Compression ratio = 9.4:1
Diesel Combustion
A better thermodynamic model: Dual
cycle
Pressure
TDC
BDC
Volume
Diesel Combustion
Control of a diesel engine is through
injection duration
Maximum Load
Pressure
Pressure
TDC
BDC
Volume
TDC
BDC
Volume
Diesel Efficiency
Pressure
Pressure
TDC
BDC
Volume
TDC
BDC
Volume
Rapid combustion
Large pressure spike
Diffusion combustion
CI Engine Combustion
Chambers
Two types:
Indirect (divided
chamber) injection
- into a precombustion
chamber
CI Engine Combustion
Chambers
Two types:
Direct injection into cylinder
Combustion Chamber
Comparison
Indirect
Good
Excellent mixing, turbulence characteristics
Can burn lower quality fuel
Combustion Chamber
Comparison
Indirect
Bad
Very high temperature/pressure in injection
chamber
Higher emissions, especially NOx
Combustion Chamber
Comparison
Direct
Bad
Pressure rise can be
great, knock
High injection pressure,
high quality fuel
Combustion Chamber
Comparison
Direct
Good
Lower specific fuel
consumption - 20%
Lower emissions
Bigger valves, higher
volumetric efficiency
Direct Injection
Air-fuel mixing important
Controlled by:
Use of swirl-inducing designs
Intake port geometry
Piston cap geometry
Injection Systems
Control of injection amount, timing,
pressure are critical
CAT 525 engine:
Tier 1 compliant
Mechanical control of injection
TJ 460D engine
Tier 2 compliant
Electronic control of injection