You are on page 1of 32

AEON 4000

Including the SMPS 4000 rectifier and


the AEON Gold Alarm & Monitoring Unit

SMPS 4000

The rectifier in Elteks high power range

SMPS 4000
Rectifier Overview
Aeon 4000
Power Rack System

SMPS 4000
Rectifier

1-4 shelves, each


including 6 rectifiers

SMPS 4000
Front Indications

Display
Four segment display
Indication of output
parameters and type of alarm

LEDs
Power: green, indicates
that rectifier is on
Alarm: red, indicates
that an alarm is active.
Type of alarm is indicated
in the display
Com.: yellow, indicates
that communication with
Aeon Gold is established

Keypad
Three keys for menu scroll

SMPS 4000 - Functionality

Rectifier ON/OFF

Output voltage, display and adjustment

Input voltage, display

Output current, display

In addition
Internal Temperature
Rectifier software version
Power limitation

SMPS 4000
Mains Current Waveform

Total Harmonic Distortion (THD): < 5%

230 VAC Full Load

230 VAC Half Load

SMPS 4000
Power Factor vs. Load

Power Factor vs Load Current

Power Factor (%)

120
100
80
60

48VDC

40
20
0
0

20

40

60

Load Current (Amps)

80

100

SMPS 4000
VI Characteristics

VI Characteristics at 230VAC
70.00

Output Voltage (V)

60.00
50.00
24VDC

40.00

48VDC
48VDC HVS

30.00

24VDC HVS

20.00
10.00
0.00
0.00

20.00

40.00

60.00

80.00

100.00

Output Current (Amps)

120.00

140.00

SMPS 4000
Power Out. vs. Mains

Output Power (Watts)

Power Output as a function of AC input


4500
4000
3500
3000
2500
2000
1500
1000
500
0

48VDC

100

200
Mains Voltage (VAC)

300

400

SMPS 4000
Functional diagram

SMPS 4000
General features

16 bit Motorola controller


CAN bus integrated for communication between
rectifiers and AEON Gold
Current sharing- between rectifiers, independent
of AEON Gold
Hot plug in by soft recharge
Output fuse, 160 Amps

SMPS 4000
Easy Maintenance

Three internal fans


mounted on a bracket
can be removed by
removing four screws

Dust filter in the back


can be removed and
washed/vacuum cleaned

AEON Gold

The Monitoring & Control Unit in Elteks


high power range

AEON Gold
System Overview

*Modem
*Ethernet
*SNMP

AEON 4000
w
/AEON Gold
& SMPS
AEON Gold 4000
Control Unit

AEON Gold Display Unit

PC w/WinPower

*CAN Bus

*Advanced setup and


*monitoring through
*WinPower Gold
*SW Download

AEON Gold in AEON 4000

2PR Power
Rack System
Hinged door
AEON Gold Display Unit
Rear view

2 rows with MCBs for


internal distribution

AEON Gold
Control Unit
AC MCBs

Battery fuse

AC distribution
Load fuse

2 shelves,
each including
6 rectifiers

AEON Gold
HW Specification

Graphical Display

Red LED
- Alarm

Green LED
- Power

3 Keys for
menu scroll

Keypad

10 Numerical keys
1 key for scroll back

User friendly interface with keypad and graphical display


System parameters can be seen and altered

AEON Gold
HW Specification Cont.
Modem, Ethernet, SNMP
WinPower
SW appload

10 Digital outputs (Relays)


7 Digital inputs

Red LED, when


in service mode

Upper position- control unit


alarm

Enabling SW
upload

AEON Gold
HW Specification Cont.

Green LED, Heartbeat

Calibration output, 60mV

Keypad
connector
2 CAN bus
connectors

Reset button

DC Fuse

System connections:

5 Current inputs

AC & DC input

5 Voltage inputs

LVLD & LVBD

2 Temperature inputs

Battery & Load fuse alarm

AEON Gold Main Menus

AEON Gold is divided into three main menus:


T it t e l
A E O N G o ld
G r a p h ic a l d is p la y
U s e r S e tu p

S e r v ic e S e t u p
P a s s w o r d P r o te c t e d

F a c to r y S e tu p
P a s s w o r d P r o te c te d

User Setup: Information accessible for everyone,


Read only.
Service Setup: Password protected, setup and
changing parameters.
Factory Setup: Password protected, installation setup,
usually done at factory.

AEON Gold
Menu Structure
A E O N G o ld
G r a p h ic a l d is p la y
U s e r S e tu p

S e r v ic e S e t u p
P a s s w o r d P r o te c te d

F a c to r y S e tu p
P a s s w o r d P r o te c te d

A la r m I n fo

S to p T e s t/B o o s t

C o n t ro lle r S e t u p

A la r m R e s e t

S y s te m O N /O F F

D ia g n o s t ic s

R e c t if ie r S t a t u s

R e c t if ie r C o n t r o l

V o lt a g e I n fo

V o lta g e C o n fig .

S y s te m I n fo

S y s t e m C o n f ig .

S e r v ic e I n fo

B a t t e r y C o n f ig

B a tte r y In fo

A l a r m C o n f ig

I n p u t M o n it o r

C o m m u n ic a t i o n

M a s te r P a s s w o rd

AEON Gold - Functionality

Features:
Output voltage monitoring and control
Load and battery current monitoring and
control
Individual rectifier control
Temperature compensated charging
Boost charging
Battery testing
Fuse monitoring

AEON Gold
Functionality Cont.

Features:
Alarm log
LVD disconnect for load and/or battery
Advanced alarm/event setup
Advanced configuration of relay outputs
Communication through Ethernet (SNMP)
and with modems
Symmetry monitoring
Capacity and backup time calculation
Multi-language selection

Aeon Gold
WinPower Gold

A Windows NT, Windows


98 software package for
AEON Gold.
All configuration and
change of parameters
can be done here.
Communicating with
AEON Gold through
pComm protocol.
Configuration of relay
outputs and trend data is
not available from
graphical display.
WinPower must be used.

Multi-language
selection

AEON 4000

An Eltek high power range system

AEON 4000
System Overview
AEON Gold Display Unit

PRS Power
Rack System
2 rows with MCBs for
internal distribution

Equipment located
behind hinged door
AEON Gold
Control Unit

SMPS 4000
rectifier

Battery fuse
Load fuse
AC MCBs
AC dist.
1-4 shelves,
each including
6 rectifiers

AEON 4000
A Step into the Future

High power applications


High power density- three times more
than previous generation
6 rectifiers SMPS 4000 in one shelf
giving 510 Amps at 48V and 750 Amps
at 24V
4 shelves in one cabinet giving up to
2040 Amps at 48V and 2250 Amps at
24V
Parallel connection of rectifier cabinets
possible. AEON Gold can control up to
96 rectifiers in parallel

AEON 4000
Cabinet Options

Single PR and two PR available in top and


bottom entry versions
Internal DC distribution available for single
PR and two PR options
3PR cabinets have connection in top, + in
bottom, ext. distribution, 2 m height
4PR cabinets have connection in top, + in
bottom, ext. distribution, 2.2 m height

Top Entry

Bottom Entry

AEON 4000
Internal Distribution

2PR / 48kW power system with internal


distribution and top access:
Internal distribution only for cabinets with one or
two shelves of rectifiers- max. 1020 Amps at 48V
and 1500 Amps at 24V
External batteries only
Reduced cost compared to previous generation

AEON 4000
External Distribution
2 x 3PR power system with external distribution cabinets

Distribution cabinets up to 6000 Amps


External batteries only
Reduced cost compared to previous generation

AEON 4000
Distribution Cabinets

High capacity cabinets, maximum 6000 Amps


Modular units enabling easy expandability and less assembly
time, saving production cost
Totally 8 plug-in modules in each distribution cabinet
The design allows both MCBs, MCCBs and Blade Fuses to fit
in standard plug-in distribution module
Other distribution requirements can be fitted upon request.
Engineering required
Single distribution cabinet for less power will be designed for
future applications

Aeon 4000
Distribution Cabinets Cont.

AEON Gold alarm


module
Plug-in module
Input fuses from
power cabinet
Cabinets for load
distribution
Battery shunt
Battery fuses

AEON 4000
System Dimensioning

Power Rack
System

Load

Batteries

System voltage: 48 VDC


Max. Load (Ib): 700 A

Min. backup time (tb): 4 Hours


Min. recharge time (tr): 24 Hours

Necessary recharge current:


Ir=(0.9*1.2*Ib*tb)/tr
Ir=(0.9*1.2*700*4)/24=126 A

Necessary system current:


Is= 126 A + 700 A=826 A
Battery recharge =18%

Number of rectifiers:
n=826/75 + 1= 12(incl. Redundancy)

System: 2PR with internal distribution