Professional Documents
Culture Documents
Construction of
Biogas Plant
Zeeshan Syed Faheem
zeesy497@student.liu.se
Introduction
Biogas has to become an energy source in
future because of vulnerability of fossil fuel.
So, like other advanced scientific fields, biogas
production also needs very carefully
manufactured infrastructure so that it could be
fully exploited for maximum production of
biogas.
Smaller in size
Low-cost
Easy sustainability for one household energy needs
On-farm/Small-Scale
Plant
Floating Cover Digesters
Fixed Cover Digesters
Plastic Cover Digesters/Balloon
Digesters
Advantages/Disadvantages
of Floating Cover Digesters
Works on constant gas pressure principle
Changing volume and gas volume is quite
visible due to a visible rise in the drum
Advantages/Disadvantages
of
Fixed Cover Digesters
Plastic Cover/Balloon
Digesters
Long cylindrical bag made of rubber or polythene
or PVC materials
Usually half buried in the ground having one inlet
at one end and one outlet at other end
Bag swells like a balloon with the production of
gas
Pipe outlet for gas
Advantages/Disadvantages
of Plastic Cover/Balloon
Digesters
Plastic Cover/Balloon
Digesters
Bottom Slab
Bottom slab has to bear the full load of digester shell and
digester materials
It should be hard rather than soft because a rigid shell
distributes the weight better than a soft slab
Again spherical shape is recommended for base slab but
conical is also recommended because of easier
excavation
Steel ring enforcement on the outer edge of the bottom
slab is also recommended but not necessary, depends on
cost
Bottom Slab
Constructing Spherical
Shell
Its radius should be the same from the first layer
of bricks
The cemented material (mortar) should be of fine
particles
Gaps should be filled carefully so that there would
be no chance of leakage
This shell should be water tight
Constructing Spherical
Shell
Other Considerations
for Spherical Shell
Construction
Other Considerations
for Spherical Shell
Construction
Important Calculations
Calculation of digester loading
Important Calculations
Digester Volume
The digester volume VD (liters) = Sd
(liters/day) x RT (days)
If,
30 liters dung + 30 liters water = 60 liters
fermentation slurry
Daily supply (Sd) = 60 liters
Retention time (RT) = 80 days
Digester volume (VD) = 60 liters/day x 80 days
= 4800 1iters (4.8 m)
Important Calculations
Retention time calculation
Important Calculations
Daily amount of feed calculation
Conclusion
Small scale or on-farm biogas plants are more
civil engineering oriented
These require less money and can provide
relatively more benefit in terms of energy
Some methods, like fixed dome plant, can last
longer life without major maintenance hence
cheapest way to get energy
Conclusion
Construction of full scale plants on the other hand
is more mechanical engineering oriented
It involves some moving parts and containers
which require proper mechanical engineering
designs
Construction of small scale biogas plants is well
described in literature, on the other hand full scale
plants construction is not well described, though
structure and typed are given
Thank You