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Slide 1

2003 By Default!

BHEL make Instrument


Transformers
More than 35 years of Experience

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Slide 2

2003 By Default!

BHEL make Instrument Transformers

High reliability is demanded from application


point of view, which is adequately exhibited
& proven by successful operation of BHEL
make Instrument Transformers

We are able to meet diverse demands of


various clients

Our Instrument Transformers conform to the


latest provisions of Indian as well as
International standards

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Slide 3

2003 By Default!

Major Customers
BHEL make Instrument Transformers

are in successful operation at various


sub stations of
NTPC, PowerGrid, MSEB, UPPCL,
TNEB, BBMB, KEB, KPTCL, Neepco,
MPEB,WBSEB etc.

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Slide 4

2003 By Default!

Instrument Transformers

Instrument Transformers are subdivided as:


Current Transformers, Outdoor type
Voltage Transformers ........VT

VTs are again of two types


Magnetic Voltage Transformers (MVT)
Capacitor Voltage Transformers (CVT)

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Slide 5

2003 By Default!

Current Transformers

Highly reliable operation of current transformers is


successfully proved by:
Partial discharges within specified limits
High short time current withstand tested for 40 kA for 3 Seconds
Our 400 kV CTS are capable to withstand 50 kA for one
Second the fault level foreseen by 2012
Suitable to withstand abnormal stresses due to operation of
isolators, LAs, breakers
Thermal stability proved by tests
Low temperature coefficient of Tangent delta ensures high
stability of insulation even at elevated voltages

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Slide 6

2003 By Default!

Reliability
BHEL make instrument transformers have

performed in EHV systems exceptionally well

Use of our instrument transformers ensures

long trouble free service, which means


availability of protection when needed

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Slide 7

2003 By Default!

Manufacturing Process

All stages of Manufacturing Process are according to BHEL


procedures & Quality assurance system which is certified to
ISO9001

The main insulation & assembly are done in a clean


surrounding in order to avoid contamination.

Before filing with processed insulating transformer oil, the


transformers are dried under vacuum so as to reduce the
moisture content

Effective sealing is provided to enable negligible moisture level


during service.

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Slide 8

2003 By Default!

General Description of Outdoor


Current Transformers
Outdoor CTs are basically of 3 types of
Construction
1 Dead Tank with U (Hair Pin) shaped
primary
2 Dead Tank with Eye Bolt primary
3 Live Tank or Inverted primary CT
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Slide 9

2003 By Default!

Constructional Details of BHEL


make CTs
We at BHEL manufacture Hair pin

CTs
because of proven exceptionally high
reliability & suitable for earth quake prone
areas

These

CTs are Oil filled and hermetically


sealed with Nitrogen gas cushion

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Slide 10

2003 By Default!

Constructional Details of BHEL


make CTs
The primary is linked with independent

secondary ring cores having windings


connected to terminal box on the tank side.

The whole assembly forms a common space

for oil and is sealed from the atmosphere,


the top chamber serving as an expansion
chamber.

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Slide 11

2003 By Default!

Constructional Details of
BHEL make CTs
The space above the oil is filled with

nitrogen which acts as a cushion for


changes in oil volume due to
temperature and load current variations.

The positive pressure of nitrogen inside

prevents contamination from outside


atmosphere, thereby provide effective
hermetical sealing.

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Slide 12

2003 By Default!

Application of Current
Transformers
Current Transformers are further

classified from application point into

Metering CTs

Protective CTs

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Slide 13

2003 By Default!

Application of CTs
The duty of the Metering CTs requires

higher accuracy over the normal


operating current range

The duty of the Protective CTs requires

specified accuracy for correct


reproduction during the passage of the
abnormal current through primary due to
system fault conditions.

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Slide 14

2003 By Default!

Multi ratio CT & selection of ratios


(e.g. 150 200 300 / 1)

A CT can be of multiple ratios.

The desired ratio can be achieved in 3 ways


Primary reconnection
Secondary tap selection
Combination of Primary & Secondary both

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Slide 15

2003 By Default!

Disadvantages of Primary
reconnections

Short circuit forces increases at higher primary


turns

Useful only when ratios are in geometric


proportions (e.g. 150 -300 -600 / 1)

Reconnection is possible only after shutdown &


opening of line connections

In case of multi core CTs, independent selection of


ratio is not possible

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Slide 16

2003 By Default!

Advantages of Primary Reconnections


Fixed secondary output

Higher Amp. Turns even at lower ratio


leading to better accuracy & reduced core
size
Simple secondary winding

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Slide 17

2003 By Default!

Some special features of


Instrument Transformers
Proper drying of the paper insulation used in

Instrument Transformers is an essential


prerequisite for its long and trouble free
service

We ensure that the paper insulation used is

in a state of perfect dryness by continuous


monitoring of the process

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Slide 18

2003 By Default!

Technical features of BHEL make


400 kV C Ts
Hair pin design having porcelain with

metallic flanges which is extremely robust


and stable.

Well adapted against Seismic forces


High reliability proved in service

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Slide 19

2003 By Default!

Technical features of BHEL make


400 kV C Ts

Positive pressure of Nitrogen is provided over oil for


hermetical sealing, which controls contamination of
oil. Thus CT is practically maintenance free

High conductivity copper tube is used as primary


winding ensuring better thermal and mechanical
performance, during fault conditions

Total independent selection of ratios through taps


on secondary windings provides operational
simplicity with individualistic ratio selection on any
secondary core

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Slide 20

2003 By Default!

Technical features of BHEL make


400 kV C Ts
Metering core is

carefully designed to
provide safety to the connected
instruments from too large a value of
over current during fault conditions.

With the nearby High power short circuit

CPRI test station, all other Testing


facilities for complete routine and type
tests for high voltage are available

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Slide 21

2003 By Default!

Technical features of BHEL make


400 kV C Ts
CTs have been demonstrated to be

exceptionally robust to withstand high


frequency FAST transient currents as
prescribed by CIGRE.

Such transients are now known to have led

to catastrophic failures of CTs worldwide.

The appearance of such transients is

explained under Unusual Stresses

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Slide 22

2003 By Default!

General Design Aspects CTs


Five main factors

Rated Primary Current


Rated Short time Current
Insulation Level
Pollution requirement
Burden & Accuracy on different secondary cores
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Slide 23

2003 By Default!

General Design Aspects - CTs


Rated Primary Current

The design is made according to the standards


for permitted temperature rise over the
specified ambient for the continuous Rated
Primary Current. The extended current rating
if specified is to be taken care of.
The extended current rating may be from 120%
to 200%.
The extended current means that accuracy is
maintained up to that level and CT can
continuously carry the thermal current equal
to the rated extended current
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Slide 24

2003 By Default!

General
Aspects- CTs
- CTs
GeneralDesign
Design Aspects
Rated Short time Current
This is the maximum thermal current Ith which
must be withstood by CT for a period of one
second. The maximum temperature permitted
for oil insulated CTs is 250 Deg.C.
It is essential that CT can safely withstand the
fault current flowing through it. In the
eventuality of CT failure the entire associated
equipment is left unprotected as no signal will
be available to relay for decision making.
The dynamic withstand is calculated by the first
current peak which can reach 2.5 times the Ith

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Slide 25

2003 By Default!

Short Time Current (Ith)


If short time withstand current is

not

specified, it can be estimated by


converting the Fault level in MVA to short
time current using the rated voltage, or,
the breaking capacity of the associated
breaker may be used

For 400 kV CTs the Short time rated

current is given as 40 kA for one Second

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Slide 26

2003 By Default!

Short Time Current (Ith)

The peak value of the dynamic current gives


rise to the electromagnetic forces between the
primary winding turns or arms of the hairpin.

The force is proportional to the square of this


dynamic peak current

It is essential that CT should withstand both the


thermal effects of short time current as well as
the forces due to the dynamic current

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Slide 27

2003 By Default!

Insulation Level

The CTs or the Instrument Transformers must


withstand the continuous operational voltage
and also the over-voltages of the network.
These include:
AC one minute test voltage
Lightning Impulse withstand voltage
Switching Impulse withstand voltage as
defined for 300 kV and above system
voltages
Highest System voltage Um

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Slide 28

2003 By Default!

Primary Winding
P1

The primary winding insulation is


designed on the basis of equal
capacitance and uniform Axial
stresses principle.

The insulation of 330 and 400 kV


CTs is formed from 16 equal
capacitive grading steps formed
from the insertion of Aluminium foils
between High quality Kraft paper

P2

CO RE 1

CO RE 5

CO RE 2
CO RE 3

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CO RE 4

Slide 29

2003 By Default!

Pollution Condition
The total creepage is specified according

to IEC: 44 for the pollution condition as


Light, Medium, Heavy and Very heavy

where the minimum creepage distance of the


porcelain weather casing is 16, 20, 25 & 31
mm/kV respectively.

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Slide 30

2003 By Default!

Burden and Accuracy


The primary of CT is connected in series

with the transmission line & thus the


primary current is not affected by the
burden of CT secondary cores

Neglecting exciting current of CT core,

from the principle of equal Ampere-Turns,


the primary and secondary Currents of CT
are related by:

Is
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Np Ip
Ns

Slide 31

Burden and Accuracy

2003 By Default!

The errors in the CT are introduced by

the exciting current as shown in the


equivalent circuit & its simplified
version:
ie

ip

iwl

iw

ip

Is

ie

BURDEN

Is
BURDEN

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Slide 32

2003 By Default!

Burden and Accuracy


The error in the CT is introduced by the

exciting current Ie as can be seen by the


relation:

Ip = Ie + Is , or
Is = I p - I e
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Slide 33

2003 By Default!

Errors

The exciting current Ie introduces errors in


ratio and phase, which are defined by
standards as:

Current ( Ratio) Error

K n .I s I p
Ip

100

Phase displacement:
This is the phase angle difference between
primary & Secondary Current Vectors & is
positive when Secondary current leads
primary current
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Slide 34

2003 By Default!

Magnetising Characteristic Curve of CRGO M4 Grade


20

15

10

0.2

0.4

Exciting Current in Amp/cm


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0.6

Slide 35

2003 By Default!

Magnetising Characteristic Curve of CRGO M4 Grade


20

15

10

Exciting Current in Amp/cm

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Slide 36

2003 By Default!

Burden and Accuracy


For keeping the exciting current low

Flux density in the CT core is kept low,


The CT core diameter must be reduced
The AMP TURNS are made as high as possible.

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Slide 37

Accuracy

2003 By Default!

The CT error is inversely proportional to the


square of Ampere Turns

To get high accuracy with low value of


instrument security factor the core material is
made of Nickel Iron alloy

Metering cores : To protect the meters and


instruments from the damaging effects of high
fault currents the core must be designed to
saturate at say 5 to 10 times rated current

FS, Instrument Security Factor in general


indicates the over current expressed as a
multiple of the rated current. This is
applicable only at the rated burden.

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Slide 38

2003 By Default!

Burden and Accuracy

The accuracy class is maintained from 25%


to hundred per cent of the rated burden.

Therefore if high VA burden is specified the


errors will increase at lower burdens due to
the invariable use of the TURNS correction.

Since the minimum error is generally reached


between 50 - 75% of rated burden, the core
can be optimised by setting the rated burden
at about 1.5 times the real burden.

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Slide 39

2003 By Default!

Unusual Stresses in EHV CTs

The understanding of high frequency


stresses in UHV systems and other
considerations such as thermal stability etc.
makes it possible to critically review designs
and produce most reliable Instrument
Transformers

The high frequency stresses in EHV CTs can


be represented on a zone of

amplitudefrequency plane. For example in


400 kV CTs the amplitude is up to 1000 kV &
frequency from 100 kHz to 5-20 MHz

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Slide 40

2003 By Default!

Unusual Stresses(Contd)

The traditional tests therefore did not cover


the stresses produced by disconnector,
breaker or LA operation in a station for a 400
kV system.

The operation of the Isolator is the most


dangerous for the 400 kV CTs. Numerous
arcing discharges take place whenever it is
opened or closed to put the voltage on the
bus bar or to take away the energisation from
the bus-bar.

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Slide 41

2003 By Default!

Unusual Stresses(Contd)
Let us

consider the closing of the


disconnector.

When the gap between the poles starts to

reduce during closing operation the first


discharge will take place between poles at
voltage maximum.

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Slide 42

2003 By Default!

Unusual Stresses(Contd)

Because of sudden change of the voltage from


zero (Ignoring the charge in the busbar due to
the capacitive coupling) to the crest of the
system voltage, the high frequency current will
flow.

This wave then spreads on the bus bar and


successive reflections of these waves leads to
high frequency oscillations. There are many
resonant frequencies due to the presence of
different inductances and capacitances.

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Slide 43

2003 By Default!

Unusual Stresses(Contd)

The capacitance of the Instrument


transformer and Power transformer mainly
supports this current. The discharge ceases
within a few microseconds

The jaws of the disconnector after some


milliseconds again shall have the disruptive
discharge but at a lesser voltage. This rate of
spark over increases as the poles get nearer.

When the disconnector arms are nearer in a


400 kV network, as many as 40 restrikes can
take place across its slowly moving poles.

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Slide 44

2003 By Default!

Unusual Stresses(Contd)
Due care in design is exercised to avoid

formation of large voltage drop patches at


high frequencies where there were none at
Power frequency of 50 Hz.

This avoids failure of CT insulation due to the

operation of Disconnectors, LAs and


Breakers

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Slide 45

2003 By Default!

DO's for CTs

Check for any transit damage

Check the nitrogen pressure on the top chamber


before commissioning

Check oil level in CT

Attend leakages on bushings immediately

Examine the porcelain for dirt deposits & clean


periodically

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Slide 46

2003 By Default!

DO's for CTs(Contd)


Ensure that the terminals of unloaded

secondary are shorted


Earth the power factor terminal by earthing
post
Check that tank is earthed positively and
permanently.
Use the lifting lugs provided on the bottom
tank for lifting the CT by slings

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Slide 47

2003 By Default!

DON'Ts for CTs


Do not mix oil unless it conforms to IS 335
Do not commission the CT, if the oil is not

seen in oil gauge


Do not allow dirt and deposits on bushings.
Clean periodically
Do not leave terminals of unloaded
secondary open
Do not lift the CT by primary terminals or by
porcelain housing
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Slide 48

2003 By Default!

Some special features of


Instrument Transformers
In order to ensure leak proof gasket joints,

Instrument Transformers of BHEL make are


subjected to oil pressure test of 0.7 kg. per
sq. cm (10 psi)

Any leak detected is rectified and further

application of pressure is continued.

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Slide 49

2003 By Default!

Capacitor Voltage
Transformers

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Slide 50

2003 By Default!

Evolution of CVT Concept


Capacitor Divider
Capacitor

Divider with Transformer

Capacitor Divider with Tuning Reactor and

Transformer

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CAPACITOR DIVIDER
C1

C1

IL

IL

V1
C2

V2

V in

C2

V2

CAPACITOR DIVIDER WITH


TRANSFORMER
C 1
X L= X C 1 + C 2
C 1

V1

C 2
C 2

V in

V2

n :1

V in

CAPACITOR DIVIDER WITH


TUNING REACTOR AND
TRANSFORMER
C1
C1

IL
n

IL

V1
C2

X L= X C 1 + C 2

Vin

V2

n :1

Vin

C2

C1

Schematic Diagram of CVT


MVR
X1

X2
1

3 4

5 6

7 8
11

10
1a
1a'
1n

C2

IVT

Link 2

12
21
22
31
32
41
42
51
52

2a
2a'
2n
Link 2
3a

DAMPING DEVICE

61
62

LINK 3

3n
Link 2

LINK 1

Slide 55

2003 By Default!

Capacitor Voltage Transformer

The Capacitor Voltage Transformers


(CVTs) are used for supplying voltage
signal to the measuring instruments and
protective relays

Simultaneously the CVTs are used as


coupling capacitors for Power Line Carrier
Communication (PLCC).

The CVT consists of the Capacitor Voltage


Divider(CVD) and Electromagnetic (EM)
unit.

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Slide 56

2003 By Default!

Design features of BHEL make


CVTs

Stepless Design

Hermetically Sealed Unit

Simple and Reliable Circuit and .

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Slide 57

2003 By Default!

Design features of BHEL make


CVTs

PLCC Performance
High frequency capacitance within 80% to
150% of the rated value & HF resistance
40 Ohms at carrier frequencies.
Stray capacitance / Stray conductance of
LV(HF) terminal of Capacitor divider of
CVT less than 300+0.05*Cn pF and 50
micro Siemens respectively from 30 to
500 kHz

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Slide 58

2003 By Default!

Design features of BHEL make CVTs

Ferro-resonance Stability
The CVT must be stable against Ferro-resonant
oscillations. This is assured by careful matching of
high impedance damping device with the CVT
parameters. The design provides stability in all
respects such as ,
Sudden energizing of the CVT when connecting
in the UHV line or the bus
Single or three pole high speed auto reclosing
Removal of secondary short circuit, and
Sudden changes of primary Voltage

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Slide 59

2003 By Default!

Design features of BHEL make CVTs

Ferro-resonance Stability
The CVT must not enter into ferroresonance in
Shunt Reactors presence that compensate the
line capacitance partially.

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Slide 60

2003 By Default!

Design features of BHEL make CVTs


Elimination of spark gap

The CVT is designed so that spark gap


or over voltage protection device across
intermediate capacitor is not needed
The improved damping and spark gap
elimination ensure excellent reliability of
CVT during operation

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Slide 61

2003 By Default!

Design features of BHEL make CVTs


Transient Response

Meticulous design care, in particular


the high impedance ferro-resonance
damping device presenting minimum
burden has ensured better transient
response for CVTs as compared to
IS: 3156/IEC 186 stipulations

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Slide 62

2003 By Default!

Design features of BHEL make CVTs


Capacitor Voltage Divider
Temperature compensated capacitor
dielectric system, results in low temperature
coefficient of capacitance.
Shift in accuracy, due to steady as well as the
sudden temperature changes is minimum,
which leads to stable CVT accuracy.

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Slide 63

2003 By Default!

Precommissioning Checks- CVTs


Check ratio of the CVT at low voltage of about
230 to 2000 volts to confirm soundness. The
CVT ratio will tally with the marked value.
Zero secondary voltage indicates one of the
possibilities of: Secondary shorting , or,
discontinuity in winding inside the transformer,
or, Broken connection inside the capacitor.

Higher voltage on secondary indicates partial


breakdown on the high voltage capacitor

Lower secondary voltage is due to partial


failure in the intermediate capacitor zone

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Slide 64

2003 By Default!

DO's for CVTs

Check for any transit damage.


Check the Nitrogen pressure and CVT ratio at low
voltage before commissioning.
Check oil level in EM Unit.
Attend leakages on CVT immediately
Examine the capacitor porcelain for dirt deposits
and clean periodically on deenergised and safely
earthed CVT.
Check that the tank is earthed at two points and
links 1,2 & 3 are kept in position.
Check that the primary and secondary terminal box
covers are in position and sealed properly.

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Slide 65

DON'Ts for CVTs

2003 By Default!

Do not connect Auxiliary VT/or inductive burden


in CVT secondary which saturates before three
times the rated voltage

Do not short the CVT secondary terminals or


primary tapping coils

Do not connect CVT secondary in closed delta

Open delta connections should not be earthed at


more than one point.

Do not roll, dont keep upside down, and dont


leave the capacitor housings in horizontal
position which is generally observed at site

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Slide 66

2003 By Default!

DON'Ts for CVTs


Do not leave primary/secondary

terminal box cover open


Do not energize CVT from secondary
side
Do not energize CVT, if earth links 1, 2
and 3 are not in proper position

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Slide 67

2003 By Default!

We from BHEL wish to thank


you, for giving a patient hearing

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