Professional Documents
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ROAD AGGREGATES
Classification.
1) Origin :- Natural aggregates - Igneous rocks,
grain size
> 2mm - coarse.
2 to 0.2mm - medium.
Calcareous
Siliceous
Argillaceous.
Argillaceous
Chalk,limestone, sandstone, clay,shell etc.
dolomite.
Flint,chert.
Metamorphic rocks.
Artificial aggregate - by product of industrial
processes ex. Blast furnace slag.
2) Strength :- Hard aggregate - granite,basalt.
Aggregate Characterization
Aggregate Physical Properties
Maximum Aggregate Size
Gradation
Other Aggregate Properties
Toughness and Abrasion Resistance
Specific Gravity
Particle Shape and Surface Texture
Durability and Soundness
Cleanliness and Deleterious Materials
Calculations for a 0.45 Power Gradation Curve Using 19.0-mm (0.75inch) Maximum Aggregate Size
Desired Gradation
Gradation has a profound effect on material performance.
What is the best gradation?
The answer to which will vary depending upon the
material (HMA or PCC), its desired characteristics,
loading, environmental, material, structural and mix
property inputs.
The best gradation is one that produces the maximum
density.
A particle arrangement where smaller particles are packed
between the larger particles, which reduces the void space
between particles.
This creates more particle-to-particle contact, which would
increase stability and reduce water infiltration.
Desired Gradation
Some minimum amount of void space is necessary
to:
Provide adequate volume for the binder (asphalt
binder or portland cement) to occupy.
Promote rapid drainage and resistance to frost
action for base and subbase courses.
Therefore, although it may not be the "best"
aggregate gradation, a maximum density gradation
does provide a common reference.
Fineness Modulus
Impact value.
Due to traffic loads the road stones are subjected to the
pounding action or impact.
IS sieves 12.5 mm,10 mm & 2.36 mm.
Cylindrical steel cup of dia 10.2 cm & depth 5 cm.
Metal hammer of weight 13.5 to 14 kg.Height of fall 38
cm. Cylindrical measure with internal dia 7.5 cm & depth
5 cm.
Metal tamping of 1 cm dia.23 cm long.
< 10 % exceptionally strong.
10 - 20 % strong.
20 - 30 % satisfactory. > 35 % weak.
Rock Type
The PSV is a value applicable to a particular aggregate and NOT the road
surface, however the use of high PSV aggregate in a bituminous mixture laid
as a surface course will produce a road surface with a high Skid Resistance
Value (SRV), subject to the road surface having sufficient texture (MACROTEXTURE).
Aggregate that has a PSV over 60 is regarded as a High Skid Resistant
Aggregate, but aggregate with a PSV over 65 is needed for particularly high
stressed sites.
The higher the the PSV figure the greater resistance the aggregate has to
polishing, and the greater the ability the aggregate has to retain its inherent
very fine surface texture, i.e. MICRO-TEXTURE.
BITUMEN ADHESION.
ONE OF THE PRINCIPLE FUNCTION OF BITUMEN IS
TO ACT AS AN ADHESIVE.
NATURE OF AGGREGATES HAVE A CONSIDERABLE
INFLUENCE ON BITUMEN ADHESION.
HYDROPHILIC, HYDROPHOBIC AGGREGATES.
AGGREGATE WITH HIGH SILICON OXIDE
CONTENT LIKE QUARTZ,GRANITE THAT IS
ACIDIC AGGREGATES ARE MORE DIFFICULT TO
COAT WITH BITUMEN THAN BASIC AGGREGATE
LIKE BASALT.
Angularity number
Angular particles possess well defined edges
and are commonly found in aggregates
prepared by crushing of rocks.
Angularity or absence of rounding of particles
in aggregate is a property which is of
importance because it affects ease of handling
a mixture of aggregate and binder.
The degree of packing of particles of single
sized aggregates depends upon the shape and
angularity of the aggregate.
Angularity number
Unit Weight
(unit mass or bulk density)
The weight of the aggregate required to fill a
container of a specified unit volume.
Volume is occupied by both the
aggregates and the voids between the
aggregate particles.
Depends on size distribution and
shape of particles and how densely the
aggregate is packed
Loose bulk density
Rodded or compact bulk density
Shrinkage of Aggregates:
Large Shrinkage =
Low Shrinkage =
quartz, limestone,
granite, feldspar
The ratio of (1) the diameter of a grain (particle) of a size that is barely
too large to pass through a sieve that allows 60 percent of the material
(by weight) to pass through, to (2) the diameter of a grain (particle) of
a size that is barely too large to pass through a sieve that allows 10
percent of the material (by weight) to pass through. The resulting ratio
is a measure of the degree of uniformity in a granular material, such as
filter media.
GRADING REQUIREMENTS
The purpose of gradation specifications for base courses and
sub bases is to assure adequate stability under repeated
loads.
CONSTRUCTION
Soil aggregate mixtures :To ensure adequate
stability, base and subbase materials must be
compacted to a high density . Moisture control
is extremely important.
Granular base course materials may be
compacted in lifts ranging upto 6, depending
upon the type of compaction equipment. If
smooth wheeled compactors are used , the lift
should be controlled to about 4.However if
vibratory compactors are used , lifts upto 8 or
10 are permitted.
Strength of Sub-Base
Table 400-1 Grading for Granular Sub-base Materials
IS Sieve
Grading II
Grading III
Grading IV
75.0 mm
100
100
53.0 mm
80-100
100
100
26.5 mm
55 90
70-100
55-75
50-80
9.50 mm
35-65
50-80
4.75 mm
25 55
40-65
10- 15
15-35
2.36 mm
20- 40
30-50
0.425 mm
10-15
10-15
0.075 mm
<5
<5
<5
<5
25
30
25
100
5.6 mm
80
Moisture content for compaction : shall not be less than the optimum moisture
content corresponding to IS:2720 (Part 8) nor more than 2 percent above it.
Strength : The soil-lime mix shall be tested for its CBR Value, unconfined
compressive strength (UCS) at 7 days.
Material to be stabilised : soil including sand and gravel, laterite, kankar, brick
aggregate, crushed rock or slag or any combination of these. The material shall
have a grading shown in Table 400-3(a). It shall have a uniformity coefficient
not less than 5, capable of producing a well-closed surface finish.
If the material passing 425 micron sieve is plastic, it shall have a liquid limit not
greater than 45% and a plasticity index not more than 20% IS:2720 (Part 5).
The physical requirements for the material to be treated with cement for use in a
base course shall be same as for Grading I Granular Sub-base. .
53.00 mm
100
37.5 mm
95 100
19.0 mm
45 100
9.5 mm
35 100
4.75 mm
25 100
600 micron
8 65
300 micron
5 40
75 micron
0 10
Moisture content for compaction : Shall not be less than the OMC
corresponding to IS:2720 (Part 8) nor more than 2 per cent above it.
Materials
Coarse aggregates : Crushed or broken stone, crushed slag, overburnt
(Jhama) brick aggregates or any other naturally occurring aggregates
such as kankar and laterite.
Materials other than crushed or broken stone and crushed slag shall be
used in sub-base courses only. If crushed gravel /shingle is used, not
less than 90 percent by weight of the gravel/shingle pieces retained on
4.75 mm sieve shall have at least two fractured faces. The aggregates
shall conform to the physical requirements set forth in Table 400-5. If
the water absorption value of the coarse aggregate is greater than 2
percent, the soundness test shall be carried as per IS:2386 (Part 5).
Test
Test
Method
Requirements
IS:2386 (Part-1V)
40 percent (Max)
Aggregate Impact
value
30 percent (Max)
Combined
Flakiness and
Elongation
Indices (Total) **
IS:2386 (Part-1)
40 percent (Max)
2
3
Aggregates which get softened in presence of water shall be tested for Impact value under wet conditions in accordance with
IS:5640.
** The requirement of flakiness index and elongation index shall be enforced only in the case of crushed broken stone and
crushed slag.
IS sieve designation
% by weight passing
63 mm to 45 mm
75 mm
100
63 mm
90 100
53 mm
25 75
45 mm
0 15
22.4 mm
05
63 mm
100
53 mm
95 100
45 mm
65 90
22.4 mm
0 10
11.2 mm
05
Grading no
1.
53 mm to 22.4 mm
Screenings shall conform to the grading set forth in Table 400-7. The
consolidated details of quantity of screenings required for various
grades of stone aggregates are given in Table 400-8. The table also
gives the quantities of materials (loose) required for 10 m2 for subbase/base compacted thickness of 75 mm.
Size of
Screenings
IS Sieve
Designation
Per cent by
weight
passing the sieve
13.2mm
13.2mm
100
11.2mm
95-100
5.6mm
15-35
180 micron
0-10
11.2mm
100
5.6mm
90-100
180 micron
15-35
11.2mm
This work shall consist of breaking and crushing the damaged cement
concrete slabs and re-compacting the same as sub-base/base course in
one or more layers. Where specified, it shall also include treating the
surface of the top layer with a penetration coat of bitumen.
Materials
Coarse aggregates : broken cement concrete slabs crushed to a size
not exceeding 75 mm and as far as possible, conforming to one of the
gradings given in Table 400-7.
Key aggregates : Key aggregate for the penetration coat shall consist
of
crushed stone, crushed gravel, shingle or other stones. The aggregate
shall be 11.2 mm size defined as 100 percent passing through 13.2 mm
sieve and retained on 5.6 mm sieve and shall satisfy the physical
requirements set forth in Table 500-3.
Binder : Binder for the penetration coat for the top layer shall be
bitumen of a suitable grade, as directed by the Engineer and satisfying
the requirements of IS:73, 217 or 454, as applicable or any approved
cutback or emulsion, satisfying the requirements of IS:8887.
Materials
Aggregates
Test
Test Method
Requirements
IS:2386 (Part-4)
40 percent (Max.)
IS:2386 (Part-4) or
IS:5640
30 percent (Max.)
IS:2386 (Part-1)
40 percent (Max.)*
IS Sieve
Designation
Grade 2<100 mm
53.00 mm
100
45.00 mm
95 100
26.50 mm
100
22.40 mm
60 80
50-100
11.20 mm
40 60
4.75 mm
25 40
35-55
2.36 mm
15 30
600.00 micron
8 22
10-30
75.00 micron
0 -5
2-5
Materials
Shoulder on either side of the road may be of selected earth/granular
material/paved conforming to the requirements of Clause 305/401 and
the median may be of selected earth conforming to the requirements of
Clause 305.
Materials
Crushed rock, if crushed
gravel/shingle is used, not
less than 90 percent by
weight of the
gravel/shingle pieces
retained on 4.75 mm sieve
shall have at least two
fractured faces. The
aggregates shall conform
to the grading and quality
requirements given in
Tables 400-11 and 400-12.
37.5 mm max.
size
63 mm
100
45 mm
87 100
100
22.4 mm
50 85
90 100
5.6 mm
25 45
35 55
710 mm
10 25
10 30
90 mm
25
25
Test Method
Requirements
IS:2386 (Part-4)
IS:2386 (Part-4) or IS:5640
40 maximum
30 maximum
IS:2386 (Part-1)
40 maximum**
*Water absorption
IS:2386 (Part-3)
2 percent maximum
IS:2720 (Part-5)
25 maximum
IS:2720 (Part-5)
6 maximum
If the water absorption is more than 2 percent, soundness test shall be carried out as
per IS:2386 (Part-5)
** Combined Flakiness index and Elongation index.