Filling mechine

FILLING MECHINE

• Note :
1. Electric Motor for Rotation
Screw Conveyor
2. Sensor to Count Revolution,
Example using One Proximity
Switch
3. Sensor Bottle, Example Using
Infrared Sensor
4. 1 Limit Switch (LS) Nozzle Up
for 4 Nozzle ( 4 Nozzle with 1
Pneumatic Cylinder )
5. 1 Limit Switch (LS) Nozzle Down
for 4 Nozzle ( 4 Nozzle with 1
Pneumatic Cylinder )
• Remarks :
1. If Circulation Process Then Valve Drain
= ON (Open) And Valve Filling = OFF
(Closed)
2. If Filling Process Then Valve Drain =
OFF (Closed) And Valve Filling = ON
(Open)
3. If Operation for Nozzle = OFF Then
Valve Filling Always OFF And Pump = OFF
4. If Fluid Sensor = OFF Then Pump = OFF
And Filling Machine Stop
5. If Digital Flow Switch = OFF And
Circulation Process Then Pump = OFF
6. Pump Use Pneumatic Pump.
7. Valve Drain and Valve Filling use Single
Solenoid Normally Closed.
• Example Digital Flow
Switch to Measure the
Flow of Fluid :
1. For Water : PF2W 704 /
720 / 740 Series And PF2W
711 Series
2. For Water ( High
Temperature Fluid Type ) :
PF2W 704 / 720 / 740
Series And PF2W 711 Series
• Number Of Inputs and Output PLC applied
: :
1. Number Of Inputs PLC is 19 Input :
--- 1 Unit Input for Push Button Start.
--- 1 Unit Input for Push Button Stop.
--- 4 Unit Input for Selector Switch 4
Nozzle ON/OFF.
--- 4 Unit Input for 4 Sensor Bottle.
--- 4 Unit Input for 4 Digital Flow Switch
--- 1 Unit Input for Sensor to Count
Revolution.
--- 1 Unit Input for Fluid Sensor with 1
tank for 4 Nozzle.
--- 1 Unit Input for Alarm Electric Motor
Used Screw Conveyor .
--- 1 Unit Input for Limit Switch Nozzle
Down.
--- 1 Unit Input for Limit Switch Nozzle Up.
--- Total Number Of Inputs PLC is
Minimum 19 Input Unit.
• 2. Number Of Output PLC is 15 Output
--- 1 Unit Output for Electric Motor
Used Screw Conveyor ( ON / OFF
Motor ) .
--- 2 Unit Output for Solenoid to
Pneumatic Cylinder Nozzle Up and
Nozzle Down.
--- 4 Unit Output for Single Solenoid to
Valve Drain Nozzle 1 ~ 4.
--- 4 Unit Output for Single Solenoid to
Valve Filling Nozzle 1 ~ 4.
--- 4 Unit Output for Single Solenoid to
Pneumatic Pump Nozzle 1 ~ 4.
--- Total Number Of Outputs PLC is
Minimum 15 Output Unit.
• Sequence PLC Programming for Filling
Machine :
Step 1 : Circulation and Filling Process
a. If Push Button Start = ON and Switch
Nozzle 1 ~ 4 = ON and Fluid Sensor = ON
Then Pump 1 ~ 4 = ON.
b. If Pump 1 ~ 4 = ON And Valve Filling
Nozzle 1 ~ 4 = OFF Then Solenoid to Valve
Drain Nozzle 1 ~ 4 = ON (Circulation
Process).
c. If Pump 1 ~ 4 = ON And Filling Nozzle 1
~ 4 = ON Then Solenoid to Valve Drain
Nozzle 1 ~ 4 = OFF (Filling Process).
d. If Pump 1 ~ 4 = ON And Valve Drain
Nozzle 1 ~ 4 = ON and Digital Flow Switch
1 ~ 4 = OFF ( Stability With Timer ) Then
Pump 1 ~ 4 = OFF.
e. If Push Button Stop = ON or Fluid Sensor
= OFF or Alarm Electric Motor = OFF Then
Filling Machine Stop ( All System OFF ).
• Step 2 : Filling Process
a. If Pump 1 ~ 4 = ON and Sensor Bottle 1
~ 4 = ON Then Pneumatic Cylinder Nozzle
Down.
b. If Limit Switch Nozzle Down = ON and
Sensor Bottle 1 ~ 4 = ON Then Solenoid to
Valve Filling Nozzle 1 ~ 4 = ON and Timer
Filling Activated.
c. Data Set Value Timer Filling = 3 Second (
Data Setting = 3 second (Can be
Changed) ) for Liquid Volume.
d. If Timer Filling = ON Then All Solenoid
to Valve Filling = OFF and Pneumatic
Cylinder Nozzle Up = ON.
e. If Limit Switch Nozzle Up = ON Then
Electric Motor Used Screw Conveyor = ON
and Count Revolution .
f. If Count Revolution = 4 Then Electric
Motor Used Screw Conveyor = OFF .
g. Continuous Process.