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Chapter 6

Refrigeration Systems
Refrigeration Mechanical
Compression Refrigeration
Absorption Systems
Troubleshooting and Maintaining
Refrigeration Systems Refrigerant
Regulations Refrigerant Handling

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A refrigeration system
controls the absorption
and rejection of heat by
refrigerant to move heat
from inside a cooled
space to outside the
cooled space.

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In a mechanical compression refrigeration system, a


compressor is used to produce the refrigeration
effect.

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Refrigerant vapor
pressure charts list the
saturation temperature
and pressure of
refrigerants.

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Refrigeration
compressors include
reciprocating, vane,
centrifugal, and screw
compressors.

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Refrigerant compressors
are available in hermetic
and semi-hermetic
configurations.

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An air-cooled condenser
removes heat from highpressure refrigerant
vapor by air blown across
the condenser coils.

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Water-cooled condensers
transfer heat from
refrigerant vapor to
water.

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Evaporative condensers
reject heat through the
evaporation of water.

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A fin comb is used for


condenser maintenance
to straighten damaged or
bent fins, which limit
airflow and reduce
condenser efficiency.

Robinair Division, SPX Corporation

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A thermostatic expansion
valve uses temperature
readings at the
evaporator outlet to
control the rate of
refrigerant flow into the
evaporator.

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The opening and closing of a


thermostatic expansion valve
is controlled by the pressure
in the remote bulb.

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An automatic expansion
valve controls the
temperature of the
refrigerant by controlling
the pressure in the
evaporator.

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As refrigerant is forced
through the capillary
tube, it loses pressure
until it is at the desired
evaporator pressure.

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An evaporator vaporizes
low-pressure refrigerant
liquid into a low-pressure
vapor.

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A hot-gas defrost uses hot gas from the compressor


to melt frost on the evaporator.

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An evaporator pressure regulating valve allows two


evaporators running from the same compressor to
maintain different temperatures.

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Accessories are
used for maintaining
and controlling the
flow of refrigerant in
a refrigeration
system.

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Pressure switches
control refrigeration
system temperature
through changes in
system pressure.

Ranco Inc.

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Ammonia systems operate at high temperatures and


pressures and must have special controls and fittings
to control the release of ammonia gas.

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The direction of refrigerant flow in a heat pump is


controlled by a reversing valve.

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Heat pumps may use air


or water as the heat
source.

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Chillers use chilled water to cool large building


spaces.

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A cooling tower cools water from a condenser by the


evaporation of water as it cascades through the
tower.

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Absorption systems
use a generator and
absorber in place of
the compressor to
raise system
pressure.

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Gauge manifolds are


used to take pressure
readings, add or
remove refrigerant,
and remove air from a
system before it is
filled with refrigerant.

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Service valves are frontseated for isolating parts


of the system, midseated for adding or
removing refrigerant or
taking system pressures,
and back-seated during
normal operation.

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Refrigeration system pressure readings are taken by


connecting the blue hose to the low-pressure side
service valve and the red hose to the high-pressure
side service valve with both gauge manifold valves
front-seated.

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A head pressure
controller prevents the
condenser pressure from
falling too low and
starving the evaporator
for refrigerant.

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The EPA has established regulations under


Section 608 of the Clean Air Act to regulate the
handling of ozone-depleting substances.

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A recovery unit is used to


recover refrigerant for
reuse.

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A leak detector is a
device used to detect
refrigerant leaks in air
conditioning or
refrigeration systems.

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A vacuum pump
removes all air from a
refrigeration system.

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The vacuum pump is connected to the system


service valves using a gauge manifold and hoses.

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Electronic leak detectors are extremely sensitive and


indicate the general location of a leak.

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The refrigerant container


is placed upside down to
charge with liquid and
right side up to charge
with vapor.

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