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Instrumented System
(SIS) Overview
Objective
Upon completion of this module, you will be able to define
Basic Process Control System
Project procedures
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Part-1
Safety Instrumented
System (SIS) Basics
Behavior of a process
Emergency response
x x
Passive protection
(example: bund)
Mitigate
Mitigate
Active protection
Incident
Prevent
Prevent
intervention
normal behaviour
BPCS
(HMI & Alarm Handling)
BPCS
(Process Control)
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Why BPCS?
A Basic Process Control System (BPCS) compares the
process values continuously against Operator set
points and regulates final control element to maintain
those set points.
Ovation Automation System is a BPCS.
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Why SIS?
To Reduce RISK so as to:
take the process to the Safe State at the shortest
possible time (ESD)
allow process to go ahead when per missives and
interlocks are through (BMS)
mitigate the risk if the incidence happens in the plant
(FGS)
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Various Functions
Safety Instrumented Function
A Safety
Instrumented
Function (SIF) is a combination
Control
Function
of sensors, Logic Solver and final elements with a
specified safety integrity level that detects an out of
limit condition and brings the process to a
Safety Function
functionally safe state.
SIF1, monitors a high pressure condition and closes
the solenoid valve to stop catalyst flow to avoid a
hazardous event.
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Terminology
BPCS: Basic Process Control System A DCS.
Intention is to control the QUALITY of the product by
process control.
SIF: Safety Instrumented Function A smallest
building block of a SIS. Many SIFs make a SIS.
SIS: Safety Instrumented System Intention is to
reduce RISK to acceptable level by prevention and/or
mitigation.
IL: Integrity Level The level of risk reduction
When more than
(Targeted / achieved)
one ILs are
SIL: Safety Integrity Level
applicable,
EIL: Environmental Integrity Levelhighest one is
CIL: Commercial Integrity Level qualifying IL.
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Modes of failure
Safe / Dangerous
Detected / undetected
Behavior of failures
On demand
Average
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>10,000 to <100,000
>1,000 to <10,000
>100 to <1,000
>10 to <100
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>10,000 to <100,000
>1,000 to <10,000
>100 to <1,000
>10 to <100
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Orientation
Knowing the basic requirements of the Safety Engineering, the
system training is required by the following:
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Part-2
Ovation SIS System
WDPF DCS
Ovation
DCS
Ovation SIS
Standalone SIS
ICSS
Third Party
Safety System
EMERSON Process Management
Power and Water Solutions
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Provide as a
dedicated
communication
device between
Logic solvers
Provide to extend
the Safety
network
Handle Safety
critical
communication
protocol
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Discrete Inputs
Discrete Outputs
SLS 1508
SLS 1508
SLS 1508
SIF1
SIFX
SIFX
+
-
+
-
Ch1....Ch16
Ch1....Ch16
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Secure Parameter
EMERSON Process Management
Power and Water Solutions
SLS 1508
SIFX
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SLS 1508
SLS 1508
SLS 1508
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SIS LAN
SIS LAN is configured of SIS Data Servers (SDSs). The Switch is uplinked
to the router. Refer to typical SIS architecture shown on next page.
Components of SIS Network include
Ovation Controller OCR1100
For dedicated traffic and secondary functions
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Ovation Applications
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Developer Studio
Control Builder
Other Ovation Applications
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SIS - Applications
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SIS - Applications
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SIS - Applications
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SIS - Applications
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Voter Alarm
SOE Alarm
Trip Alarm
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SIS Engineer
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Time
Point Name
Description
State (Normal/Trip)
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SOE Window
Fig. Shows a sample on how SOE are recorded onto the historian and is
available on all Operator workstation which can be utilized for
analysing past values and for other important reason. SOE together
with SIS Master Trip First Out will help maintenance people to easily
judge the root cause of failure and to avoid such failure in the future.
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Graphics Overview
Graphics offers,
First Out
Bypasses status
Acknowledge alarms
Delays
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Graphics Window
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SIS Diagnostics
Although there is no Diagnostic application available for SIS, we usually
show Diagnostics on Graphics which shows all SIS related components,
their status and hardware errors.
Diagnostics page offers the following Information
Logic Solver (SLS) CRC
Channel Configuration (Click on the resp. Logic Solver and a popup window appears showing the Channel Configuration for that
SLS)
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Diagnostic Window
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Ovation SIS
Components
OW331_47.pdf
Copyrighted Material / Duplication Prohibited
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Logic
Logic
Logic
Functions
Functions
Functions
Timing
Timing
Timing
Special
Special
Special
Connectors
Connectors
LSSTD
SECPARAMREF
LSBD
LSNOT
LSNOT LSBDE
LSSTD
SECPARAMREF
SECPARAMREF
LSNOT LSBDE
LSSTD
SECPARAMREF
LSCAL
E
LSOR
LSOR LSALM
LSCALC
LSOR LSALM
LSCALC
C
LSAL
LSPDE
LSPDE
LSOR LSMID
LSCALC
LSPDE
LSMID
LSRS
LSRS
LSRS LSMI
LSPDE
LSSR
LSSR
D
LSXNO
LSXNO
LSRS
LSSR
LSXOR
LSXOR
LSXNO
LSXOR
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External Input Point Reads data from outside the current sheet,
but within the same SIS Module.
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SIS Tree
Database
Point Database
Network
Analog Points
Unit
Digital Points
Drop
Module Points
Device
SISLAN
SDS
Node Points
SDS
SLS
Control Module
Control Sheet
Secure
Parameters
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Logic 1 = Normal
AI
AI
DO
AVTR
DVC
AI
DI
SP
DVTR
DI
E1
C1
SPR
C3
C4
RST
EMERSON Process Management
Power and Water Solutions
E3
C2
NSPR
E2
X
X
X
X
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Start PB
Fan On FB
Tripped
Ready
Air On
From
Prepare Purging
4
Purge
Conditions FB
Fan Off FB
all States
Open Vent 11
Vent
Open FB
5 Purging
Purge Time
Over
Valves
Close FB
Stop
Stop
Stop
PBPB
PB
6 Prepare Ignition
Close Valves 10
Ignition
Conditions FB
Stop PB
9
Burner On
EMERSON Process Management
Power and Water Solutions
8
Post Ignition
Course OV 236 Rev 2 01/02/2010
Ignition
Copyrighted Material / Duplication Prohibited
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Outputs
Trips
State
Transition
Diagram
Transitions
EMERSON Process Management
Power and Water Solutions
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Create the SIS tree and organize the devices around the
database server
FAT
SAT
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Summary
Project procedures
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