Professional Documents
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IN
ROAD CONSTRUCTION
End quality control-In the end result type of quality control, the
construction agency,which may be a private contractor, has a free
hand in the selection of construction methods and equipment to
achieve the desired end product.
CONTROL OF MATERIALS
TEST PROCEDURES
ACCEPTANCE CRITERIA
Acceptance criteria for different items of work
may be based on minimum values or the
statistical analysis as is considered judicious.
For effective control quality of materials and
work,it will usually be necessary to laydown the
acceptance criteria in the contract documents.
TESTING FACILITIES
Testing facilities should comprise laboratories at
Central,Regional and Field levels.
The Regional laboratories located at circle level
will be headed by Executive Engineers (Quality
Control)
In addition, they shall provide all facilities for
training of all the Quality Control Staff in the
Region.
CONSTRUCTION IN-PROCESS
QUALITY CONTROL FOR
BITUMINOUS SURFACE COURSES
The following points for construction in-process quality
control shall be properly attended to:
Gradation of combined aggregates and binder content shall
satisfy the design criteria of the relevant IRC specifications.
The design mix proportions arrived at in the laboratory shall
be based on representative samples of materials actually
available at the site.
Prime coat where necessary shall be applied over the
prepared base at the specified rate before laying the
bituminous surfacing.
Mixing plant shall be of adequate capacity to field a mixture
of proper and uniform quality.
Contd.
Contd.
The mix shall be carried to the site by tipper trucks and spread and
Compacted to obtain a carpet of required thickness. Spreading shall be done
by self-propelled mechanical pavers provided with screeds for
spreading,tamping and finishing the mix true to grade,line and cross-section.
The temperature of the mix at the time of laying shall be in the range 121 0C1630C.
Soon after laying of the mix,rolling shall be started with 8-10 tonnes
vibratory rollers at a speed not more than 5 Km per hour. The final rolling
shall continue till the mix is fully compacted and no roller marks are left on
the surface. The density shall not be less than 95 percent of the laboratory
density. During rolling,the roller wheels shall be kept moist to prevent the
mix from adhering to the roller wheels and being picked up.
Traffic shall be allowed on the surface only when the carpet after final rolling
has cooled down to the ambient temperature.
The finished surface shall be checked in-process quality control for line,
grade and regularity.
Test Method
Minimum Frequency
Quality of binder
IS:73-1961
As Required
IS:2386
(Part IV-1963)
IS:6241-1971
-do-
IS:2386
(Part III-1963)
-do-
IS:2386
(Part I 1963)
-do-
-do-
Mix Grading
IS:2386
(Part I 1963)
Regularly
Stability of Mix
ASTM:D-1559
Physical &
Chemical Tests
IS:269-1967
Gradation
IS:2386 (Part I,
1963)
Deleterious
Constituents
Moisture Content
IS:2386 (Part
III, 1963)
Bulking of fine
Aggregate
-doContd.
Coarse Aggregate
Water
Los Angeles
Abrasion Value/
Aggregate Impact
Value Test
IS:2386
(Part IV: 1963)
Soundness
IS:2386
(Part V, 1963)
Alkali Aggregate
Reactivity
IS:2386
(Part V, 1963)
Chemical Tests
IS:425-1964
Concrete Strength
Test Method
IS:1199-1950 (One test per 10m3)
IS:516-1959 (3 cube/beam
samples as specified for each age
of 7 days and 28 days for every
30m3 of concrete)
Final drawings
-
This includes:
QA on software (Prior testing and Verification)
-
Design preparation
Contd.