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MIX DESIGN
Grade of Concrete
Eg: RCC-M30-A20
Slump required in mm
Eg: 25 75 mm
Degree of Site Control
Eg: Good
Type of Exposure
Eg: Moderate
Grade of Cement
Eg: OPC 43 Grade
Placing Conditions
Degree of Workability
Slump
(mm)
Very Low
See 7.1.1
Mass Concrete;
Lightly reinforced sections in Slabs,
Beams, Walls, Columns; Floors;
Hand placed Pavements;
Canal lining; Strip Footings
Low
25-75
Medium
50-100
High
100-150
Blinding Concrete;
Shallow Sections;
Pavements using pavers
Trench
fill;
Concrete
In-Situ
Piling;
Tremie
Sl.
No.
Environment
Exposure Conditions
i)
ii)
iii)
iv)
v)
Mild
Moderate
Severe
Very Severe
Extreme
10
Sl.
No.
Particulars of Test
Standard consistency
(% by weight)
Compressive Strength in
N/sq.mm at the age of
a) 3 days
b) 7 days
c) 28 days
Specific Gravity
Fineness in Sq.m/Kg
Result
Specifications
As per IS:8112-1976
25.6
95
210
24
35
46
30 Minimum
600 Maximum
23 Minimum
33 Minimum
43 Minimum
3.00
337
225 Minimum
11
II.
FINE AGGREGATE
1.
Sieve Analysis
Sieve Size
% Passing
10.0 mm
100
100
4.75 mm
100
90-100
2.36 mm
98
75-100
1.18 mm
65
55-90
600 micron
42
35-59
300 micron
8-30
150 micron
0-10
2.
Specific Gravity
2.60
3.
:
:
1460
1580
1.00
4.
3 Max
12
Sieve Analysis
Sieve Size
% Passing
Specifications
As per IS:383-1970
Graded
Single Sized
40.00mm
100
100
100
20.00mm
90
95-100
85-100
10.00mm
25-55
0-20
4.75mm
0-10
0-5
2.
Specific Gravity
2.65
3.
:
:
1467
1633
13
Particulars of Test
Result
Specifications
As per IS: 383-1970
Crushing Value in %
28
30 Maximum
For wearing surfaces
45 Maximum
For other concrete
Impact Value in %
24
30 Maximum
For wearing surfaces
45 Maximum
For other concrete
30
30 Maximum
For wearing surfaces
50 Maximum
For other concrete
14
V.
1.
Sieve Analysis
Sieve Size
% Passing
Specifications
As per IS:383-1970
Graded
Single Sized
12.50mm
100
100
10.00mm
85
85-100
4.75mm
19
0-20
2.36mm
0-5
2.
:
:
1427
1587
15
Sieve
size
(mm)
IS:383-1970
Specifications
(Graded)
% Passing
20 mm
10 mm
60%+40%
50%+50%
40
100
100
100
100
100
20
95-100
90
100
94
95
10
25-55
85
40
44
4.75
0-10
19
10
16
Step II:-
Fck
fck + t * S
Fck
fck
17
Values of
Accepted proportion
of low results
t
t
1 in 5,
20%
0.84
1 in 10,
10%
1.28
1 in 15,
6.7%
1.50
1 in 20,
5%
1.65
1in 40,
2.5%
1.86
1 in 100, 1%
2.33
18
Grade of
Concrete
M10, M15
3.5
4.5
M20, M25
4.0
5.0
M30, M35
M,40,M45
M50
5.0
6.0
19
Concrete
Grade
M10
0.9
M15
0.7
M20
0.55
M25
0.50
M30
0.45
M35
0.40
M40
0.35
M45
0.30
20
Maximum size of
Aggregate
(mm)
10
208
20
186
40
165
21
Slump
(mm)
Maximum Size of
Aggregate
(mm)
10
20
40
30-50
205
185
160
80-100
225
200
175
150-180
240
210
185
22
Maximum
Size of
Zone IV Zone III Zone II Zone I
Aggregate
(mm)
10
0.50
0.48
0.46
0.44
20
0.66
0.64
0.62
0.60
40
0.75
0.73
0.71
0.69
23
24
Water
Cement = ------------W/C Ratio
= 185 / 0.45 = 411 Kg.
25
- (Eq.1)
- (Eq.2)
Where
V = Absolute volume of fresh concrete = 1 m3
W = Mass of Water (Kg) per m3 of concrete
C = Mass of Cement (Kg) per m3 of
concrete
p = Percentage of fine aggregate.
fa = Mass of fine aggregate
ca = Mass of coarse aggregate
Sc = Specific gravity of cement.
Sfa = Specific gravity of fine aggregate.
Sca = Specific gravity of coarse aggregate.
26
27
28
29
Step VII:- Make slump trials to find out the actual weight of water
to get required slump. Make corrections to the water
content & %FA, if required.
Step VIII:- Compute 2 more trial mixes with W/C ratios as 0.40 &
0.50, taking %FA as 34% and 38% respectively.
30
33
W/C
Ratio
C/W Ratio
Compressive
Strength
(Kg/Cm2)
0.40
2.50
457
0.45
2.22
420
0.50
2.00
360
34
35
36
Step XII:- From the graph, find the W/C ratio for the required
target mean compressive strength.
Step XIII:- Calculate the mix proportions corresponding to
the W/C ratio, obtained from the graph.
37
Final Mix:From the graph, for a target strength of 390 Kg/Cm2, W/C ratio = 0.47
Cement = 185 / 0.47 = 394 Kg.
Substituting the values in Eq(1), we get
1000 = 185 + 394/3.0 + (1/0.38) * fa /2.6)
fa
= 675 Kg.
Substituting the values in Eq(2), we get
1000 = 185 + 394/3.0 + (1/0.62) * ca /2.65)
ca
= 1123 Kg.
So the mix proportion works out to be
W : C : fa : ca
= 185 : 394 : 675 : 1123
= 0.47 : 1 : 1.71 : 2.85
38
Step XIV:- Check the cement content & W/C ratio against the
limiting
values
given
in
Table-5
of
I.S: 456-2000 for given type of exposure & type of Concrete.
39
Exposure
Reinforced Concrete
Minimum
Cement
Content
kg/m3
Maximum
Free
Water
Cement
Ratio
Minimum
Grade of
Concrete
Minimum
Cement
Content
kg/m3
Maximum
Free
Water
Cement
Ratio
Minimum
Grade of
Concrete
i)
Mild
220
0.60
300
0.55
M20
ii)
Moderate
240
0.60
M15
300
0.50
M25
iii)
Severe
250
0.50
M20
320
0.45
M30
iv)
Very
Severe
260
0.45
M20
340
0.45
M35
v)
Extreme
280
0.40
M25
360
0.40
M40
40
41
TEST REPORT
Concrete Mix RCC M30 with 20.0mm M.S.A.
Sl.
No.
Particulars
Result
30
Type of Exposure
Good
38.2
Mode of Compaction
Mix Partiuclars:
a.
Water-Cement Ratio
b.
Materials per cubic metre of concrete in
Kg.
i)
Water
ii)
Cement (OPC 43 Grade)
iii) Fine Aggregate
iv) Coarse Aggregate
c.
Mix Portion by weight
20.0
Moderate
25-75
Vibration
0.47
185
394
675
1123
1:1.71:2.85
42
Secondary Slides:
43
Weight retained(g)
%
Cumulative
weight
retained (g)
%
Passing
IS:383-1970
Specifications
Zone =II
Trail 1
Trail2
Total
Cumulative
weight
retained (g)
10 mm
100
100
4.75 mm
100
90-100
2.36 mm
13
17
98
75-100
1.18 mm
166
165
331
348
35
65
55-90
600 micron
118
117
235
583
58
42
35-59
300 micron
175
160
335
918
92
8-30
150 micron
36
42
78
996
100
0-10
44
IS : 383 1970
Sieve Size
% Passing for
Zone I
Zone II
Zone III
Zone IV
10.00 mm
100
100
100
100
4.75 mm
90-100
90-100
90-100
95-100
2.36 mm
60-95
75-100
85-100
95-100
1.18 mm
30-70
55-90
75-100
90-100
600 micron
15-34
35-59
60-79
80-100
5-20
8-30
12-40
15-50
0-10
0-10
0-10
0-15
300 micron
150 micron
45
20 mm aggregate :
a. Minimum weight of sample = 25 Kg
b. Observations :
Weight
retained
(Kg)
Cumulative
weight
retained
(Kg)
%
Cumulative
weight
retained
(Kg)
40
0.0
0.0
20
4.7
4.7
10
41.5
4.75
1.6
4.75 P
Sieve
size
IS:383-1970
Specifications
%
Passing
Graded
Single
sized
100
100
100
10
90
95-100
85-100
97
25-55
0-20
47.8
100
0-10
0-5
47.8
46.2
46
10 mm aggregate :
a. Minimum weight of sample = 12 Kg
b. Observations :
IS:383-1970
Specifications
Weight
retained
(Kg)
Cumulative
weight
retained
(Kg)
%
Cumulative
weight
retained
(Kg)
12.5
0.0
0.0
100
100
10
5.4
5.4
15
85
85-100
4.75
24.3
81
19
0-20
2.36
6.9
36.6
100
0-5
2.36 P
36.6
Sieve
size
29.7
%
Passing
Single
Sized
47
N = 20
N = 20
Avg = 30
Avg = 35
27,30,30,32,35,
27,33,34,29,28,
30,28,31,32,26,
34,33,25,27,29
28, 32,35,38,40,
34,35,35,36,39,
33,32,32,34,37,
32,35,38,39,36
Total = 600
Total = 700
48
Sl.
No.
Concrete
Grade
Fair
Fck
S
1.65XS
N/mm
Fck
Kg/cm2
1.65XS
N/mm2
Kg/cm2
M10
3.5
58
15.8
161
4.5
7.4
17.4
178
M15
3.5
58
20.8
212
4.5
7.4
22.4
229
M20
4.0
6.6
26.6
271
5.0
8.3
28.3
288
M25
4.0
6.6
31.6
322
5.0
8.3
33.3
339
M30
5.0
8.3
38.3
390
6.0
9.9
39.9
407
M35
5.0
8.3
43.3
441
6.0
9.9
44.9
458
49
Trial W/C
Sl.
No.
Required Grades
50
Final Mix for RCC-M25:From the graph, for a target strength of 322 Kg/Cm2, W/C ratio = 0.57
which is > 0.5, So, limit W/C ratio to 0.5 only.
Cement = 185 / 0.5 = 370 Kg.
Substituting the values in Eq(1), we get
1000 = 185 + 370/3.0 + (1/0.38) * fa /2.6)
fa
= 683 Kg.
Substituting the values in Eq(2), we get
1000 = 185 + 370/3.0 + (1/0.62) * ca /2.65)
ca
= 1136 Kg.
So the mix proportion works out to be
W : C : fa : ca
= 185 : 370 : 683 : 1136
= 0.50 : 1 : 1.85 : 3.07
51
52
Specific Gravity of Fine Aggregate & Coarse Aggregate [ IS : 2386 (Part.3) - 1963]:
D
Specific gravity (Gs) = -------------C ( A B)
Where,
A = Weight of Pycnometer vessel containing sample & filled with distilled water in g
B = Weight of Pycnometer completely filled with distilled water only in g
C = Weight of saturated surface dry sample in g
D = Weight of oven dried sample in g
53
54
55