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Presentation on

FREE GOVERNOR MODE OPERATION

FREE GOVERNOR OPERATION


ROLE

WHY

FREQ
ABT COMPARISION
& GOVERNOR
MAY-02 & MAY-03

BEFORE GOVERNOR

BLOCKED GOVERNOR

GOVERNOR RESPONSE
IN NER

GOVERNOR

CHARACTERISTICS

GOVERNOR TYPES

DEAD BAND

GOVERNOR TIME LAG

FREQUENCY DECAY RATE

BACKLASH

TIME DELAY

DROOP

TYPES OF CONTROLS
DROOP RESPONSE IN SR

ADVANTAGES
UCPE/NERC

PROBLEMS
FREQUENCY BASED
DISPATCH
PID CONTROL

LIST OF GENERATORS
FREQUENCY BASED
DISPATCH

SUPPRESSED GOVERNOR
ACTION

PTI TAPE

ORDERS

ORDERS
IEGC 1.6

IEGC 6.2 (h)

IEGC 6.2 (e) & 6.2(f)


CERC ORDER ON
WB dt 02/01/01
KERALA LETTER
ON FGM

IEGC 6.2 (g)


FREE GOVERNOR
OPERATION

ROLE OF SYSTEM OPERATOR


LOAD GENERATION
BALANCE
50

WHY DOES FREQUENCY DROP ?


Sudden addition of load causes a drop in frequency.
An increased load is supplied through an increase in the load angle by which
the rotor lags the stator field.
It means a loss of Kinetic Energy of the rotating M/c and a slower speed
of rotation i.e. a lower frequency.
f = (P/2) X (N/60)
Where f = frequency of the system
P = no of poles of the M/c.
N = rpm of the M/c.

PRIMARY CONTROLS
Load dependent on frequency
Free Governor Operation
Under Frequency Operation

PRIMARY CONTROL
(UCPE)
Primary control involves the action of

turbine speed governors in generating


units, which will respond where the speed
(frequency) deviates from the speed
(frequency) set point as a result of an
imbalance between generation and
demand in the synchronously
interconnected network as a whole.
Technical solidarity between members will
involve the simultaneous action of primary
control on all generating units involved in
system control.

PRIMARY CONTROL
(UCPE)
The various assumptions, characteristics and

parameters applied to primary control are as


follows:
The maximum instantaneous deviation P between
generation and demand to be corrected by primary
control is 2000 MW
For the whole system, with a peak load of the order
of 20000 MW and an off-peak load of the order of
12000 MW, assuming 1% self-regulation of load, the
quasi-steady-state frequency deviation must not
exceed 180 mHz and the instantaneous frequency
must not fall below 49.2 Hz in response to a
shortfall in generation capacity equal to or less than
2000 MW. The overall network power frequency
characteristic for the system is set at 1000 MW/Hz

FREQUENCY RESPONSE
(NERC)

NERC

ABT AND GOVERNOR


POST ABT FREQUENCY

WITHIN 49 TO 50.5HZ

ACHIEVED BY STAGGERING OF LOADS

FLUCTUATION IN FREQUENCY INCREASED

FREQUENCY COMPARISON FOR


04-MARCH 02 & 03
51.50
51.00

2003

50.50
50.00
49.50
49.00
48.50

2002

48.00
47.50
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Frequency Variation based on data integrated over ONE minute interval

HUMAN GOVERNOR OPERATION

TG

GOVERNOR

SYSTEM

GOVERNOR
SPEED GOVERNOR IS THE CONTROLLING MECHANISM WHICH
CONTROLS THE INPUT TO THE PRIME MOVER AUTOMATICALLY WHEN
THERE IS A CHANGE IN SYSTEM SPEED (FREQUENCY)

WHEN THERE IS A CHANGE IN SYSTEM FREQUENCY GOVERNOR


RESPONSE BY CAUSING VALVES/GATES TO OPEN/CLOSE TO
INCREASE/DECREASE THE INPUT TO THE PRIME MOVER

MISCONCEPTION
Governors attempt to restore frequency to normal.

In reality, Governors attempt to restore load generation balance, using


frequency change as a signal.

CHARACTERISTICS
1.

Respond promptly to a small change in


speed.
2. Adjust the throttle valve with a
minimum of overshoot.
3. Have sufficient power to overcome
friction losses and unbalance forces in
the throttle valve.
4. Permit very little speed fluctuation
under constant load and steam
conditions.

TYPES OF GOVERNORS
Mechanical

shaft
Direct acting orifice
Oil relay
Precision oil relay
Electronic governor

DEAD BAND
DEAD BAND OF THE SPEED GOVERNORING SYSTEM IS THE TOTAL
AMOUNT OF CHANGE IN STEADY STATE SPEED WITHIN WHICH THERE
IS NO ACTION BY GOVERNOR.

Turbine rated
output MW

Dead band percent of


rated speed

IN 50HZ BASE

< 5MW

0.15

0.075HZ

5 to 30mw

0.10

0.050HZ

> 30mw

0.06

0.030HZ

IEC - 45

DROOP CHARACTERISTICS
THE AMOUNT OF SPEED (OR FREQUENCY) CHANGE THAT IS NECESSARY
TO CAUSE THE MAIN PRIME MOVER CONTROL MECHANISM TO MOVE
FROM FULLY CLOSED TO FULLY OPEN.
NORMAL RANGE

3 TO 5%

THE MINIMUM RATE OF CHANGE OF SPEED SHOULD NOT BE LESS THAN


0.4 TIMES OF ITS DROOP.
THE MAXIMUM RATE OF CHANGE OF SPEED SHOULD NOT BE MORE
THAN 3 TIMES OF ITS DROOP.

5% DROOP ON 200MW GENERATOR


200

GENERATION IN MW --->

160

120

80

40

0
49

49.5

50

50.5

FREQ IN HZ --->

51

51.5

PARTICIPATION OF 5% DROOP ON 200MW & 500MW GENERATORS


600

GENERATION IN MW --->

500

400

300
100MW for 0.5HZ
Frequency

200

100
40MW for 0.5HZ
Frequency

0
49

49.5

50

50.5
FREQ IN HZ --->

51

51.5

GOVERNOR DROOP 5% (500MW UNIT)


600

600

500

GENERATION IN MW ---->

500

400

300

300

200

200

100

0
47

47.5

48

48.5

49

49.5

50
FREQ IN HZ --->

50.5

51

51.5

52

52.5

53

GOVERNOR DROOP 5% (210MW UNIT)


250

250

210

GENERATION IN MW ---->

200

150
125

100
85

50

0
47

47.5

48

48.5

49

49.5

50
FREQ IN HZ --->

50.5

51

51.5

52

52.5

53

RESPONSE BY A 500 MW GENERATOR WITH DIFFRENT DROOP


500

500

500

450
400

400

375

350

4 % DROOP
300

MW ->

300

250

250

5 % DROOP

200

200

150
125

100

100

50
0

48

48.5

49

49.5

50
HZ->

50.5

51

51.5

GOVERNOR TIME LAG


TIME TAKEN BY GOVERNOR TO JUST BEGIN CHANGING POWER OUTPUT
TO STABILISE FREQUENCY.
OR
TIME BETWEEN A CHANGE IN GENERATOR SPEED & CHANGE IN
TURBINE POWER.

TIME DELAY IN GOVERNOR


OPERATION
Dead band

0.25 sec

Valve opening
Steam flow

0.5 sec

4 seconds

During transient state Governor is of little help.


Effect is felt during steady state

BLOCKED GOVERNOR
BYPASSING THE GOVERNING FEEDBACK MECHANISM TO MAINTAIN
FIXED GENERATOR OUTPUT.

DISADVANTAGES:

SYSTEM INSTABILITY

RESTORATION OF SYSTEM FREQUENCY TO NORMAL TAKES MORE


TIME AFTER A DISTURBANCE.

FREQUENCY DECAY RATE


Approximate Freq
Decay Rate

5 X Lost Generation
=

--------------------------------------

In Hz / sec

Remaining Generation

Example:2200MW

Freq decay rate = (5 X 200) / 2000 =

200MW
Generation Lost

0.5 Hz /second

NEYVELI U-4 ON FGM ON 19/06/2003


220
50.4

FREQUENCY
210

50.2

50

49.8

190

49.6
180

GENERATION

49.4

170

160
11:00

49.2

11:15

11:30

11:45

12:00
TIME ->

12:15

12:30

12:45

49
13:00

HZ->

MW->

200

DROOP CHARACTERISTICS OF NYL U4


210

205

200

195

190

185

180

175

FREQ CHANGE 49.7 - >


50.4
0.7Hz
GEN CHANGE
205 ->
177
35MW
CHANGE IN GEN 28 MW FOR 0.7 Hz CHANGE IN FREQ
FOR 200 MW CHANGE IN GEN FREQ CHANGE REQD =
(200*0.7)/28 = 5 Hz
i.e 5*100 /50 = 10% Droop

170
49.6

49.7

49.8

49.9

50

50.1

50.2

50.3

50.4

50.5

NLY U6 ON FGM ON 15/07/03


195

50.6

190

50.4

185
50.2
180

MW -->

170

GENERATION

165
160

49.8

49.6

FREQUENCY
49.4

155
49.2

150
145
11:30

11:45

12:00
TIME-->

12:15

49
12:30

HZ -->

50

175

DROOP CHARACTERISTICS OF NYL U6


195

190

185

180

175

170

165

FREQ CHANGE 49.9 - >


50.5
0.6Hz
GEN CHANGE
191 ->
168
23MW
CHANGE IN GEN 24 MW FOR 0.6 Hz CHANGE IN FREQ
FOR 200 MW CHANGE IN GEN FREQ CHANGE REQD =
(200*0.6)/24 = 5 Hz
i.e 5*100 /50 = 10% Droop

160
49.8

49.9

50

50.1

50.2

50.3

50.4

50.5

50.6

50.7

IDUKKI GENERATION ON 16/07/2003


51

400

FREQUENCY

350

50.5
300

50
FREQ ->

MW

250

200

49.5

150

100

GENERATION

49

50

48.5

0
0

10

12

14

16

18

20

22

DROOP CHARACTERSTICS OF IDUKKI


400
350
300
250
200
150
100
50
0
49.3

49.4

49.5

49.6

49.7

49.8

49.9

50

50.1

49.1

49.2

49.3

49.4

49.5

49.6

49.7

49.8

POINT C
POINT D

POINT B

POINT A

POINT A - GENERATION LOSS


POINT B GOVERNOR ACTION STARTED
POINT C - FREQUENCY AFTER GOVERNER ACTION
POINT D FREQUENCY AFTER OPERATOR ACTION

49.9

BACKLASH
The distance through which one part of connected machinery, as a
wheel, piston, or screw, can be moved without moving the connected parts.

BOILER CONTROLS
BOILER FOLLOWING SYSTEM
TURBINE FOLLOWING SYSTEM
INTEGRATED CONTROL SYSTEM

50

ADVANTAGES
1. Reduce the random change of frequency
2. Mitigate effect of load generation mismatch
3. Prevents wastage of fuel during low load condition
4. Faster restoration from grid disturbance

PROBLEMS
Steam deposits on the valve stem .
2.
Lubrication deposits (i.e., soaps, dirt, detergents,
etc.) in the top works of the valve exposed to the
elements.
3. Mechanical failures of the valve resulting from bent
stems, either in the valve proper or the upper
works, damaged split couplings, etc., all within
about a 6" area near the center of the valve
mechanism.
4. Galling of the piston in the hydraulic latch cylinder.
5. Jamming of the screw spindle in the larger cylindertype valve design due to forcing by operations
personnel
1.

FREE GOVERNOR OPERATION

Mother of all Controls


Self healing mechanism
Collectively Control
Most equitable
Reduces risk of collapse
Makes restoration easy
World wide mandatory practice

210

420

200

360

190

300

180

240

170

180

STEADY STATE OPERATION


160

120

AT 50 HZ GEN= 190MW

150

60

140
49

49.1

49.2

49.3

49.4

49.5

49.6

49.7

49.8

FREQ IN HZ --->

49.9

50

50.1

50.2

50.3

50.4

0
50.5

UI PRICE -->

GENERATION IN MW --->

5% DROOP OF 210MW UNIT OF STATION A


VARIABLE COST = 140 Ps

OVER GENERATED BY 5%

5% DROOP OF 210MW UNIT OF STATION A


VARIABLE COST = 140 Ps

210

420

FREQUENCY DIPPED TO 49.8 HZ

GENERATION IN MW --->

360

190

300

180

240

170

180

160

120

150

60

140
49

49.1

49.2

49.3

49.4

49.5

49.6

49.7

49.8

FREQ IN HZ --->

49.9

50

50.1

50.2

50.3

50.4

0
50.5

UI PRICE -->

GENERATION INCREASED BY 10 MW

200

210

420

200

360

190

300

180

240

170

180

160

120

150

60

140
49

49.1

49.2

49.3

49.4

49.5

49.6

49.7

49.8

FREQ IN HZ --->

49.9

50

50.1

50.2

50.3

50.4

0
50.5

UI PRICE -->

GENERATION IN MW --->

OVER GENERATED BY 5%

5% DROOP OF 210MW UNIT OF STATION A


VARIABLE COST = 140 Ps

210

420

200

360

190

300

180

240

170

180

STEADY STATE OPERATION


160

120

AT 50 HZ GEN= 190MW

150

60

140
49

49.1

49.2

49.3

49.4

49.5

49.6

49.7

49.8

FREQ IN HZ --->

49.9

50

50.1

50.2

50.3

50.4

0
50.5

UI PRICE -->

GENERATION IN MW --->

5% DROOP OF 210MW UNIT OF STATION A


VARIABLE COST = 140 Ps

5% DROOP OF 210MW UNIT OF STATION A


VARIABLE COST = 140 Ps

INITIAL

210

420

FREQUENCY RISE UPTO 50.2 HZ

GENERATION IN MW --->

360

190

300

180

240

170

180

160

120

UI PRICE = 84 Ps

150

60

140
49

49.1

49.2

49.3

49.4

49.5

49.6

49.7

49.8

FREQ IN HZ --->

49.9

50

50.1

50.2

50.3

50.4

0
50.5

UI PRICE -->

GENERATION DECREASED BY 17MW

200

5% DROOP OF 210MW UNIT OF STATION B


VARIABLE COST = 70 Ps

INITIAL

210

420

FREQUENCY RISE UPTO 50.2 HZ

GENERATION IN MW --->

360

190

300

180

240

170

180

160

120

UI PRICE = 84 Ps

150

60

140
49

49.1

49.2

49.3

49.4

49.5

49.6

49.7

49.8

FREQ IN HZ --->

49.9

50

50.1

50.2

50.3

50.4

0
50.5

UI PRICE -->

GENERATION DECREASED BY 17MW

200

5% DROOP OF 210MW UNIT OF STATION B


SINCE VARIABLE COST OF
VARIABLE COST = 70 Ps

FINAL

STATION B < UI PRICE


210

420

200

360

190

300

180

240

170

180

160

120

150

60

140
49

49.1

49.2

49.3

49.4

49.5

49.6

49.7

49.8

FREQ IN HZ --->

49.9

50

50.1

50.2

50.3

50.4

0
50.5

UI PRICE -->

GENERATION IN MW --->

GENERATION INCREASED BY 17MW

5% DROOP OF 210MW UNIT OF STATION A


SINCE VARIABLE COST OF
VARIABLE COST = 140 Ps

FINAL

STATION A > UI PRICE

420

GENERATION FURTHER REDUCED BY


17MW

GENERATION IN MW --->

200

360

190

300

180

240

170

180

160

120

150

60

140
49

49.1

49.2

49.3

49.4

49.5

49.6

49.7

49.8

FREQ IN HZ --->

49.9

50

50.1

50.2

50.3

50.4

0
50.5

UI PRICE -->

210

PROPORTIONAL CONTROL
A simple form of control, where the controller
response is proportional to the control error.

Kc

FB

Provides immediate controller response to setpoint


change, but speed may not settle exactly on SP using
proportional control alone

INTEGRAL CONTROL
Control action is control error integrated
over time.

Kc

1/Tc

fdt

FB

Integrates the error over time to overcome the


offset from Proportional alone such that speed =
SP. However, Integral action may cause
overshoot, oscillation and/or instability problems

PID Parameter Tuning PI


only

DIFFERENTIAL CONTROL
In differential control, control action is based on
the change (derivative) of the control error.

Kc

Td

df/dt

FB

Used to put the reigns on PI control to prevent


overshoot and oscillation and to add stability

PID CONTROL
A form of control based on the three basic
types of control: proportional, integral and
differential control. PID Controllers are
created by combining P, I and D elements to
get the desired control characteristic.

SUPPRESSED GOVERNOR OPERATION

OPEN

QUOTE

CERC ORDER ON IEGC DATED 22.02.2002

1.6

Free-Governor Action:
The dates from which the stipulations under sections 4.8(c), 4.8(d), 6.2(e), 6.2(f),
6.2(g) and 6.2(h) would come into effect shall be as under :
(i) All thermal generating units of installed capacity 200 MW and above and reservoir
based hydro units of installed capacity 50 MW and above :
Southern Region

}
}

Eastern Region

}
}
Northern Region
} The date for the
} implementation of the
Western Region
} Commercial mechanism
} mentioned in Section 7.1(d)
(ii)
All thermal and reservoir based hydro
} for the respective region.
generating units of installed capacity
}
10 MW and above in North Eastern Region
}
(iii)
All other generating units - three months after the above dates for the respective
regions except in the case of Nuclear Power Stations which shall be exempted till the next
review of the IEGC.
Any exemption from the above may be granted only by CERC for which the
concerned constituent shall file a petition in advance.
UNQUOTE

QUOTE

6.2(e)

CERC ORDER ON IEGC DATED 22.02.2002

All generating units, which are synchronised with the grid, irrespective of

their ownership, type and size, shall have their governors in normal operation at all
times. If any generating unit of over fifty (50) MW size (10 MW for North Eastern
Region) is required to be operated without its governor in normal operation, the
RLDC shall be immediately advised about the reason and duration of such
operation. All governors shall have a droop of between 3% and 6%.
6.2(f)

Facilities available with/in load limiters, Automatic Turbine Run up System

(ATRS), Turbine supervisory control, coordinated control system, etc. shall not be
used to suppress the normal governor action in any manner. No dead bands and/or
time delays shall be deliberately introduced.
UNQUOTE

QUOTE

CERC ORDER ON IEGC DATED 22.02.2002

6.2(g) All Generating Units, operating at/up to 100% of their Maximum Continuous
Rating (MCR) shall normally be capable of (and shall not in any way be prevented from)
instantaneously picking up five per cent (5%) extra load for at least five (5) minutes or
within technical limits prescribed by the manufacturer when frequency falls due to a
system contingency. The generating units operating at above 100% of their MCR shall
be capable of (and shall not be prevented from) going at least up to 105% of their MCR
when frequency falls suddenly. Any generating unit of over fifty (50) MW size (10 MW for
NER) not complying with the above requirement, shall be kept in operation
(synchronised with the Regional grid) only after obtaining the permission of RLDC.
However, the constituent can make up the corresponding short fall in spinning reserve
by maintaining an extra spinning reserve on the other generating units of the constituent.
UNQUOTE

QUOTE

CERC ORDER ON IEGC DATED 22.02.2002

6.2(h) The recommended rate for changing the governor setting, i.e. supplementary
control for increasing or decreasing the output (generation level) for all generating .units,
irrespective of their type and size, would be one (1.0) per cent per minute or as per
manufacturer's limits. However, if frequency falls below 49.5 Hz, all partly loaded
generating units shall pick up additional load at a faster rate, according to their capability.

UNQUOTE

FREE GOVERNOR MODE OF


OPERATION
CERC Order ON IEGC dated 21.12.1999
Quote
6.2 (c) All generating units, which are synchronised with the
grid, irrespective of their ownership, type and size, shall have
their governors in normal operation at all times. If any
generating unit of over fifty (50) MW size (10 MW for North
Eastern Region) is required to be operated without its governor
in normal operation, the RLDC shall be immediately advised
about the reason and duration of such operation. All governors
shall have a droop of between 3% and 6%.
Unquote
SRLDC Requested all constituents including ISGS vide letter
dated 3rd Jan 03 to take a lead in this matter.

FREE GOVERNOR MODE OF


OPERATION
The matter discussed in 368 OCC meeting

All SR constituents/ISGS agreed to convey their readiness by 21.01.2003

SRLDC again requested all constituents vide letter dt.21.01.03 to intimate unit/station wise status/ programme

Matter discussed in 109th TCC/131st SREB meeting.

ISGS/SR constituents agreed for FGM by 1st May 2003.

Discussed in 369th, 370th, 371st & 372nd OCC meetings.

KSEB & TNEB furnished unit wise/ station wise program/ constraint/ preparedness

APTRANSCO conveyed readiness for FGM of all generators except thermal units of APGENCO

Freq response characteristics calculation details covering 3 events furnished for examination & necessary

th

feedback by the constituents.

Constituents

Actual response

Shortfall
(AVG)

(AVG)

AP

2%

98 %

KAR

17 %

83 %

KER

29 %

71 %

TN

13 %

87 %

Matter again discussed in 110th TCC/132nd SREB meeting.

All SR constituents/ISGS agreed for FGM by 1st August 2003.

Action by constituents to achieve the target to be discussed.

Present status to be reviewed.


LETTERS

NLY-II U#4

NEYVELI U-4 ON FGM ON 19/06/2003

220
FREQUENCY

50.4

210
50.2

200

50

49.8
190
49.6
180
REDUCTION OF 21 MW IN 5 MTS

49.4

NYL U-4 GENERATION


170
49.2

160
11:00

49
11:15

11:30

11:45

12:00

12:15

12:30

12:45

13:00

Thank you

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