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Transformer Diagnostics
Transformer Diagnostics is about acquiring accurate
measurement data and other information in order to make
the correct decision about what to do with the actual unit
SFRA
TTR
WRM
FDS
Measured voltage
Phase,
Gain, dB
V
G(dB) 20 log10 out
Vin
FRA definitions
Frequency response
The amplitude ratio and phase difference between voltages measured at
two terminals of the test object over a range of frequencies when one of the
terminals is excited by a voltage source. The frequency response
measurement result is a series of amplitude ratios and phase differences at
specific frequencies over a range of frequency.
As Vout/Vin varies over a wide range, it is expressed in decibels (dB). The
relative voltage response in dB is calculated as 20 x log10(Vout/Vin)
FRA history
1960: Low Voltage Impulse Method. First proposed by W. Lech & L. Tyminski
in Poland for detecting transformer winding deformation.
1966: Results Published; Detecting Transformer Winding Damage - The
Low Voltage Impulse Method, Lech & Tyminsk, The Electric Review, UK
1978: Transformer Diagnostic Testing by Frequency Response Analysis,
E.P. Dick & C.C. Erven, Ontario Hydro, IEEE Transactions of Power Delivery
1980 - 1990s : Proving trials by utilities and OEMs, the technology cascades
internationally via CIGRE, and many other conferences and technical
meetings
2004: First SFRA standard, Frequency Response Analysis on Winding
Deformation of Power Transformers, DL/T 911-2004, is published by The
Electric Power Industry Standard of Peoples Republic of China
2008: CIGRE report 342, Mechanical-Condition Assessment of Transformer
Windings Using Frequency Response Analysis (FRA) is published
2012: IEC60076-18 and IEEE PC57.149 are released
Mechanical faults/changes
Clamping structures
Connections
And more...
Advanced Transformer Testing 2012
Magnitude
Phase
Impedance/admittance
Correlation
Advanced Transformer Testing 2012
Winding
and tap
leads
Winding
interaction and
deformation
Medium frequencies
Winding deformations
Winding displacement
Core + windings
High frequencies
Movement of winding and tap
leads
Advanced Transformer Testing 2012
Magnitude, dB
-20
Winding
structure
influence
Core
influence
-30
-40
-50
-60
-70
-80
-90
1
10
A phase
B phase
C phase
2
10
Earthing
leads
influence
Interaction
between
windings
3
10
10
Frequency, Hz
10
10
10
< 20 Hz
> 2 MHz
< 20 Hz
> 1 MHz
< 20 Hz
500 kHz
Eskom standard
20 Hz
2 MHz
ABB standard
10 Hz
2 MHz
Japan (impedance)
100 Hz
1 MHz
DL/T-911 2004
1 kHz
1 MHz
Comparative tests
Transformer A
Design based
Time based
Transformer A
Transformer B
Type based
Comparisons
Time Based (Tests performed on the same transformer over time)
The most reliable test
Deviations between curves are easy to detect
Back in Service
New measurement Reference measurement
Reference measurements
When transformer is new
Capture reference data at commissioning of
new transformers
Installation/commissioning
Relocation
After a significant through-fault event
Part of routine diagnostic test
Catastrophic events
Earth quakes
Hurricanes/tornadoes
Before-after maintenance
Winding capacitance
Excitation current
Leakage reactance measurements
26
Winding Capacitance
Excitation Current
Leakage Reactance
Advantages
Disadvantages
Example: 1U - 1N [open]
Excitation current as function of frequency
Example: 1U 1N [short]
Leakage reactance/short-circuit impedance as function of frequency (compare
IEEE 62 measurements at 50/60 Hz)
FRSL, Frequency Response of Stray Losses (SFRA 20 600 Hz)
Input Impedance
SFRA
FRA Methods
Sweep Frequency Response
Impulse
Impulse FRA
SFRA
Injects a single frequency signal
Measures response at the same
frequency
No conversion
High resoultion at all frequencies
Advanced Transformer Testing 2012
Example of repeatability
105 MVA, Single phase Generator Step-up (GSU)
transformer
SFRA measurements with FRAX 101 before and
after a severe short-circuit in the generator
Two different test units
Tests performed by two different persons
Test performed at different dates
LV winding
HV winding
Bad connection
Bad connection can affect the curve at higher frequencies
Good connection
After proper connections were made
Instrument performance
Transformers have high impedance/large
attenuation at first resonance
Internal instrument noise is most often the main
limiting source, not substation noise
Test your instruments noise floor by running a
sweep with open cables (Clamps not connected to
transformer)
Influence of core
Try to minimize the effect, however, some
differences are still to be expected and must be
accepted (magnetic viscosity).
Preferably:
perform SFRA measurements prior to winding
resistance measurements (or demagnetize the
core prior to SFRA measurements)
use same measurement voltage in all SFRA
measurements
H1-H2 [open]
After winding resistance test
After
demagnetization
66
67
H1-H0 [open]
0.1 V peak-to-peak
69
2.8 V
Omicron
10 V
FRAX, Doble and others
Omicron (2.8 V)
FRAX, 2.8 V
Tap winding
Low frequency
effect
73
Tap leads
Low frequency
effect
Tap winding
74
Summary
Measurement quality and repeatability
The basis of SFRA measurements is comparison and
repeatability/reproducibility is of utmost importance
To ensure high repeatability;
Select a high quality, high accuracy instrument with high dynamic
range and input/output impedance matched to the coaxial cables
(e.g. 50 Ohm)
Make sure to get good signal connection and connect the shields
of coaxial cables to flange of bushing using shortest braid
technique
Use the same applied voltage in all SFRA measurements
Be careful about WRM testing and other tests that can magnetize
the core. Perform after SFRA or demagnetize prior to SFRA
Make good documentation, e.g. make photographs of connections
and note tap settings
Advanced Transformer Testing 2012
SFRA Analysis
Mechanical faults/changes
Clamping structures
Connections
And more...
Advanced Transformer Testing 2012
Starting dB values
The expected shape of star and delta configurations
Comparison of fingerprints from;
The same transformer
A sister transformer
Symmetric phases
New/missing resonance frequencies
Correlation analysis
DL/T 911 2004 standard
Customer/transformer specific
80
Large deviations
between phases for
LV [open] at low
frequencies
indicates changes in
the magnetic
circuit/core defects
Large deviations
between phases at mid
and high frequencies
indicates winding faults
81
50 kHz 1 MHz
> 1 MHz
83
100
1000
10000
100000
1000000
0
-10
Response (dBs)
-20
-30
-40
-50
-60
-70
-80
Frequency (Hz)
84
85
86
20 Hz 10 kHz
50 kHz 1 MHz
> 1 MHz
Resonance changes at
mid- and high
frequencies in open
circuit test
20 Hz 10 kHz
50 kHz 1 MHz
> 1 MHz
Resonance changes at
mid- and high
frequencies in open
circuit test
Core defects
Core defects failures cause changes to the cores
magnetic circuit
Burnt core laminations
Shorted core laminations
Multiple/unintentional core grounds
Lost core ground and joint dislocations.
Core Defects
Assuming, no other failure modes exist:
Open Circuit Tests:
These types of failures will affect the lower frequency regions generally below
10 kHz. Core defects often change the primary core resonance shape. Less
weight should be placed on shifting, because identifying core defects can
sometimes be masked by the effects of core residual magnetization. If the
open circuit core appears to be loaded, (looking closer to a short circuit
response), this could indicated a core defect.
Short Circuit Tests:
This region is generally unaffected during bulk winding movement. All phases
should be similar.
Open Circuit and Short Circuit Tests:
This range can shift or produce new resonance peaks and valleys.
50 kHz 1 MHz
> 1 MHz
Significant (and
unexpected)
differencies between
phases at low
frequencies in LV
[open] test
No differencies
between phases at high
frequencies No
winding defetcts...
Significant changes in
the magnetic circuit at
first resonance in open
circuit test
dB-scale
Magnitude = 20*log(Meas/Ref)
Phase = Phase (Meas/Ref)
Impedance scale (Admittance Y = 1/Z)
|Z| = |U/I| = 50*(Ref Meas)/Mea.
Phase = Phase (Z)
Low resolution on LV
magnitude
High resolution with LV
impedance
Impedance ()
Admittance (S)
Improved resolution for low impedance circuits (< about 100 ) e.g. LV windings
on distribution transformers
Same shape as Magnitude
FRAX
The Features And Benefits
101
Rugged Extruded
Aluminum Case
Active probe
connector on
FRAX101
Easy to connect
shortest braid cables
Import formats
Fast testing
Less points where it takes
time to test and where high
frequency resolution is not needed
Unlimited analysis
Unlimited graph control
Lots of available graphs
Ability to create custom
calculation models using any
mathematic formula and the
measured data from all
channels
Turn on and off as needed
Compare real data with
calculated model data
FRAX150
As FRAX-101 except:
Internal PC/stand-alone
No internal battery option
No Bluetooth
FRAX99
Light weight
Rugged
Battery operated (FRAX101)
Wireless communication (FRAX101)
Accuracy & Dynamic Range/Noise floor
Cable Practice
Easy-to-use software
Export & Import of Data
Complies with all SFRA standards and recommendations
Only unit that is compatible with all other SFRA
instruments
Advanced Transformer Testing 2012
Manufacturer
Factory of production
Original customer/technical specifications
No refurbishments or repair
Same year of production or +/-1 year for large units
Re-order not later than 5 years after reference order
Unit is part of a series order (follow-up of ID numbers)
For multi-unit projects with new design: reference transformer should
preferably not be one of the first units produced
100
1000
10000
100000
0
-10
Response (dBs)
-20
-30
-40
-50
-60
-70
-80
Frequency (Hz)
HV-0, LV open
A and C phase OK, large deviation on B-phase (shorted turn?)
Advanced Transformer Testing 2012
1000000
100
1000
10000
100000
1000000
Response (dBs)
-10
-20
-30
-40
-50
-60
Frequency (Hz)
LV winding
Generator signal
Measurement signal
Attenuation, dB
Phase shift,
V
G (dB) 20 log10 out
Vin
-10
-20
Magnitude (dB)
-30
-40
-50
-60
-70
-80
100
1k
10 k
100 k
1M
Frequency (Hz)
[A-a1 [open]]
-5
-10
Magnitude (dB)
-15
-20
-25
-30
-35
-40
100
1k
10 k
100 k
1M
Frequency (Hz)
[C-c1 [open] (2)]
Magnitude (dB)
-10
-20
-30
-40
-50
100
1k
10 k
100 k
1M
Frequency (Hz)
[C-c1 [open] (4)]
Dynamic range
Accuracy
Self-test
-100 to +20 dB
1 dB @ -80 dB
not stated
-100 to +20 dB
(measurement
range)
1 dB @ -100 dB
"Sufficient dynamic
range to
accommodate most
transformer test
objects"
"Calibrated to an
acceptable
standard"
IEC 60076-18
-90 to +10 dB
min 6 dB S/N
(-96 to +10 dB)
Better than
-100 to +40 dB
(measurement
range)
1 dB @ -100 dB
Instrumentation
Frequency range All major brands are OK
Dynamic range
First transformer circuit resonance gives typically a -90 dB
response. Smaller transformers may have a first response at -100
dB or lower
Note that CIGRE recommends measurement range down to -100
dB. This implies a dynamic range/noise floor at about -120 dB.
Accuracy
1 dB at -100 dB fulfills all standards.
Tettex 5310
FRAnalyzer
Doble M54000
Doble M53000
Doble M5200
HP4395A
HP4195A
FRAX-99
-60.00
FRAX-150
-40.00
FRAX-101
-20.00
Doble M51000
0.00
Dynamic range
Measuring voltage p-p
-80.00
-100.00
-120.00
-140.00
-100 dB measurement
(CIGRE standard)
Black FRAX-101
Red Other SFRA
Instrumentation verification
Verification of instrument including cables
Measurement with open cables (at clamp) should give a response
close to the noise floor of the instrument (at lower frequencies,
pending cable length)
Measurement with shorted cables (at clamp) should give close to
0 dB response (pending cable length)
External test device with known response (FTB-101 included in
FRAX standard kit)
FRAX - Benchmarking
Tettex 5310
FRAnalyzer
Doble M54000
Doble M53000
Doble M5200
HP4395A
HP4195A
FRAX-99
-60.00
FRAX-150
-40.00
FRAX-101
-20.00
Doble M51000
0.00
Dynamic range
Measuring voltage p-p
-80.00
-100.00
-120.00
-140.00
Measurement range
-100 dB measurement
(CIGRE standard)
Black FRAX-101
Red Other SFRA 1
H1 H2 (open) measurements
Red FRAX-101
Grey Other SFRA
Dynamic Range
Measurements at first resonance
Blue FRAX
Purple Other SFRA 3
Red Other SFRA 1
FRAX - Compatibility
Blue Doble
Orange Frax
Blue Doble
Orange Frax
Blue FRAX
Purple Tettex
Red Doble
(Doble high frequency
deviation due to different
grounding practice)
2.8 V
10 V
Omicron (2.8 V)
PAX, 2.8 V
Summary - conclusions
SFRA is an established methodology for detecting
electromechanical changes in power transformers
Collecting reference curves on all mission critical
transformers is an investment!
Ensure repeatability by selecting good instruments and
using standardized measurement practices
Select FRAX from Megger, the ultimate Frequency
Response Analyzer!
B
C
50
Vin
B
C
D
Vout
50
reference lead
response lead
earth connection
2.
3.
The continuity of the main and earth connections shall be checked at the
instrument end of the coaxial cable before the measurement is made. Poor
connections can cause significant measurement errors, attention must be paid to
the continuity of the main and earth connections. In particular, connections to bolts
or flanges shall be verified to ensure that there is a good connection to the winding
or the test object tank.
Zero-check measurement
Repeatability check
Frequency range
The minimum frequency range shall be 20 Hz to 2 MHz.
Manufacturer
Year of manufacture
Manufacturers serial number
Highest continuous rated power of each winding
Rated voltage for each windings
Short circuit impedance between each pair of windings
Rated frequency
Vector group, winding configuration / arrangement
Number of phases (single or three-phase)
Transformer or reactor type (e.g. GSU, phase shifter, transmission, distribution, furnace,
industrial, railway, shunt, series, etc.)
Transformer configuration (e.g. auto, double wound, buried tertiary, etc.)
Transformer or reactor construction (e.g core form, shell form), number of legs (3 or 5-leg),
winding type, etc.
Load tap-changer (OLTC): number of taps, range and configuration (linear, reversing,
coarse-fine, line-end, neutral-end, etc.)
De-Energized Tap Changer (DETC): number of positions, range, configuration, etc.
Location data
Company
Operator
A
B
C
D
E
F
G
H
I
J
connection clamp
unshielded length to be made as short as possible
measurement cable shield
central conductor
shortest braid
bushing
earth connection
earth clamp
tank
smallest loop
A
B
C
D
E
F
G
connection clamp
shortest braid or wire
measurement cable shield
central conductor
earth clamp
tank
smallest loop
Influence regions:
A
core
B
interaction between windings
C
winding structure
D
measurement setup and lead (including earthing connection)
-20
-30
-40
-50
-60
-70
delta open
delta closed
-80
-90 1
10
10
10
10
Frequency, Hz
10
10
Amplitude, dB
-10
-15
-20
-25
-30
-35
neutrals open
neutrals joined
-40
-45 1
10
10
10
10
Frequency, Hz
10
10
Amplitude, dB
-20
-30
-40
-50
-60
-70
HV to N
N to HV
-80
-90 1
10
10
10
10
Frequency, Hz
10
10
Amplitude, dB
-40
-50
-60
-70
Full oil
Without oil
-80
-90 1
10
10
10
10
Frequency, Hz
10
10
Amplitude, dB
-10
-20
-30
-40
-50
-60
Before DC
After DC
-70
-80 1
10
10
10
10
Frequency, Hz
10
10
Amplitude, dB
-20
-40
-60
-80
oil/SF6/air bushing
oil/SF6 bushing
-100 1
10
10
10
10
Frequency, Hz
10
10
Amplitude, dB
-30
-40
-50
-60
32 C
-70
80 C
-80 1
10
10
10
10
Frequency, Hz
10
10
Amplitude, dB
-60
-80
-100
-120
HV to N (good measurement)
HV to N with bad connection at N
Hv to N with bad connection at HV
-140
-160 1
10
10
10
10
Frequency, Hz
10
10
Measured voltage
Phase,
Gain, dB
V
G(dB) 20 log10 out
Vin