Professional Documents
Culture Documents
By:
school.edhole.com
Chapter 5
Managing the lead-time
frontier
school.edhole.com
Content
school.edhole.com
Key issues
1
What is time-based
competition?
school.edhole.com
cost
business advantage
Fast delivery
High quality
school.edhole.com
Low cost
Improving quality
Cost increasing
school.edhole.com
Time reduction
Cost reduction
Quality improving
High level of
responsiveness to
customer
Customer
royalty
school.edhole.com
Production with
more frequency and
smaller batches
Increased
variety of
products
school.edhole.com
Sales revenue
Break-even point
Total cost
Time
Product life end
school.edhole.com
school.edhole.com
school.edhole.com
school.edhole.com
Content
school.edhole.com
Key issues
school.edhole.com
school.edhole.com
school.edhole.com
Source
Make
Deliver
P-time D-time
school.edhole.com
Content
school.edhole.com
Key issue
school.edhole.com
school.edhole.com
Electro-Coatings case
Goods
in
Dispatch
Book
job in
Pack
Job
set-up
Degrease
Book
out
Inspect
Etch
Plate
Polish
Heat
treat
Electro-Coatings case
Goods in
Take goods off lorry
Put job on goods-in counter
Sign for goods
Write out route card
Move goods to inspection
Book job in
Give job a job card
Put route card into progress rack
Move job to awaiting processing shelf
Job set-up
Plan who will do the job
Move job on to shopfloor
Sign
off job card
Go to jig store
school.edhole.com
Check jigging
Clean jigging
Degrease
Wash all 300 components
Place in tric vat
Wait to cool
Rinse
Put 50 on to bar
Wet blast Rinse
Put 10 on to blasting jig
Wet blast Rinse
Move on to plating jig
Put into oven to dry
Etch
Connect etching anode
Place jig in HCTI bath
Dip rinse
Hand rinse
Remove etching anode
Electro-Coatings case
Plate
Connect plating anode
Strike and plate
Drag out
Rinse
Remove plating anode
Check chrome thickness
Wait until near end of shift
Remove staining
Hot water rinse
Air blast dry
Heat treat
Wait for oven to become available
De-embrittle job in oven
Remove job from oven
school.edhole.com
Wait
to cool down
Polish
Wait for polish
Polish
Load on pegboard
Inspection
Take to inspection
Wait for inspection
Micrometer and visual inspection
Pack
Book out
Note packaging job
Wait for packager
Pack
Dispatch
Weigh packaging
Fill in TNT documentation
Place package on TNT pallet
Enter TNT No. in system
TNT collects at 5pm
Electro-Coatings case
Total time
Wasted time
Activity time
Goods in
0.00
3.91
0.41
Book job in
4.32
20.00
0.41
Job set-up
24.73
5.50
1.77
Degrease
32.00
1.00
0.60
33.60
8.75
2.20
Heat treat
44.55
0.00
4.50
Polish
49.05
1.95
1.95
Inspect
52.95
9.50
1.00
Book out
63.45
0.00
0.40
Pack
63.85
4.00
0.85
Dispatch
68.70
0.00
0.40
school.edhole.com
Electro-Coatings case
1
People?
2
Methods?
Machines?
Materials?
school.edhole.com
Content
school.edhole.com
Key issues
1
school.edhole.com
Short term
Long term
Make-to-order
Make-to-stock
Marketing
Product development
Process improvement
school.edhole.com
Simplify
Compress
Integrate
Coordinate
Automate
school.edhole.com
Content
school.edhole.com
Key issue
school.edhole.com
Understand
need to change
Understand the
causes of waste
Feedback
Change the
process
school.edhole.com
Review changes
Adjustment
Wholesalers or
Customers
Regional Wareh.
Retailers or
Suppliers
Sales Comp.
Customers
Suppliers
DC
school.edhole.com
Local Warehouse
Sales Company
Administrative Activities
Order handling
Lot Sizing
Place Production Orders
Delivery Control
Order
Invoice
Payment
Physical Activities
Physical Activities
Receiving
Picking
Transport Receiving
Transport
Picking
Storing
Packing
Packing
Storing
Transport Planning
Transport Planning
Customer
3-45 days
35 days
1-4 days
1-2 days
school.edhole.com
1 day
13-26 days
10-25 h
16 days
2-3 h
F = Factory warehouse
CW = Central warehouse
N = National warehouse
R = Regional warehouse
CW
F
N
R
N
F
CW
F
R
N
N
N
N
R
N
US
ASIA
N
school.edhole.com