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Prinsip
Proses pemesinan frais (milling) adalah proses penyayatan benda kerja menggunakan alat potong, dengan
mata potong jamak yang berputar.
Axis of spindle is in
horizontal plane and
parallel to Its table.
Generally cutters are
mounted on long arbor.
Position of spindle is
vertical or 90 to the
work table.
Its suitable for
boring pocket milling
profile milling& key
way cutting.
Cutter insert
Carbide insert
Milling Acessories
Pemegang alat potong (Tool Holder)
Arbor
STUB ARBOR
TYPES OF ARBORS
Types A is used to
mount the shell and
mills and similar
cutters.
The cutter is tightened
on the arbor using the
screw.
TYPES OF ARBOR
It is used to mount
large face milling
cutters.
The cutter is held on
arbor by four
screw(b), it has a
slot(c),which fits over
spindle (d).
TYPES OF ARBOR
It is a morse taper
adaptor arbor used to
hold drills, reamers,
chucks etc.
c. Universal vise
Can swivel through 360 in horizontal plane
and tilted from 0 to 90 in vertical plane
Rotary table
Milling Set Up
Milling Attachment
This attachment
mounted on column of
universal Milling
machine.
Which consists
housing spindle head
and bevel drive gears
SLOTTING ATTACHMENT
Carbide
Materials
Fine
Coarse
Fine
Coarse
Tool Steel
75 100
25 45
185 230
110 140
70 90
25 40
170 215
90 120
60 85
20 40
140 185
75 110
Cast Iron
40 45
25 30
110 140
60 75
Brass
85 110
45 70
185 215
120 150
Alumunium
70 100
30 45
140 215
60 90
B. Asutan/Pemakanan (Feeding)
Rumus :
Pemakanan/Asutan (Feeding)
Dimana :
L = panjang langkah .. mm
i = jumlah langkah.
s = feed per minute, satuannya ..... mm/min
Rumus umum menghitung panjang langkah (L) adalah :
Piring Pembagi
HELICAL GEAR
Elements of teeth are
twisted or helical.
Used for connecting shaft
at an angle in same or
different planes.
MITRE GEARING
SPUR GEAR
Teeth element
parallel to rotating
shafts are known as
spur gear.
Used to transmit
power and motion
through parallel
shafts.
HERRINGBONE GEAR
Its equivalent to
two helical
gears,one having a
right hand and
other a left hand
helix.
Its used in heavy
duty machines like
steel roll mills.
BEVEL GEAR
When two shafts are in
same plane but at
another,bevel gears an
angle with one are used.
Its a frustum of a cone
having all elements of teeth
intersecting at a point.
HYPOID GEARS
Modification of a
bevel gear where
the shaft are at
right angle but they
dont intersect as
do the shaft for
bevel gears.
RACK GEARS
Rack gears are
straight and have
no curvature.
Used for feeding
mechanism and
reciprocating
drives.
WORM GEAR
ANNULAR GEAR
Thank You