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Induction Motors

Introduction
Three-phase induction motors are the most
common and frequently encountered machines in
industry
-

simple design, rugged, low-price, easy maintenance


wide range of power ratings: fractional horsepower to
10 MW
run essentially as constant speed from no-load to full
load
Its speed depends on the frequency of the power source

not easy to have variable speed control


requires a variable-frequency power-electronic drive for
optimal speed control

Construction
An induction motor has two main parts
-

a stationary stator

consisting of a steel frame that supports a hollow, cylindrical core


core, constructed from stacked laminations (why?), having a
number of evenly spaced slots, providing the space for the stator
winding

Stator of IM

Construction
-

a revolving rotor

composed of punched laminations, stacked to create a series of rotor


slots, providing space for the rotor winding
one of two types of rotor windings
conventional 3-phase windings made of insulated wire (wound-rotor)
similar to the winding on the stator
aluminum bus bars shorted together at the ends by two aluminum rings,
forming a squirrel-cage shaped circuit (squirrel-cage)

Two basic design types depending on the rotor design


-

squirrel-cage: conducting bars laid into slots and shorted at both


ends by shorting rings.
wound-rotor: complete set of three-phase windings exactly as the
stator. Usually Y-connected, the ends of the three rotor wires are
connected to 3 slip rings on the rotor shaft. In this way, the rotor
circuit is accessible.

Construction
Squirrel cage rotor

Wound rotor

Notice the
slip rings

Construction
Slip rings

Cutaway in a
typical woundrotor IM.
Notice the
brushes and the
slip rings

Brushes

Rotating Magnetic Field


Balanced three phase windings, i.e.
mechanically displaced 120 degrees
form each other, fed by balanced
three phase source
A rotating magnetic field with
constant magnitude is produced,
rotating with a speed

nsync

120 f e

rpm

Where fe is the supply frequency and


P is the no. of poles and nsync is called
the synchronous speed in rpm
(revolutions per minute)

Synchronous speed
P

50 Hz

60 Hz

3000

3600

1500

1800

1000

1200

750

900

10

600

720

12

500

600

Rotating Magnetic Field

Rotating Magnetic Field

Rotating Magnetic Field


Bnet (t ) Ba (t ) Bb (t ) Bc (t )
BM sin(t )0 BM sin(t 120)120 BM sin(t 240)240

BM sin(t )x
3
BM sin(t 120)]y
2
3
[0.5BM sin(t 240)]x [
BM sin(t 240)]y
2
[0.5BM sin(t 120)]x [

Rotating Magnetic Field


1
3
1
3
Bnet (t ) [ BM sin(t ) BM sin(t )
BM cos(t ) BM sin(t )
BM cos(t )]x
4
4
4
4
3
3
3
3
[
BM sin(t ) BM cos(t )
BM sin(t ) BM cos(t )]y
4
4
4
4
[1.5BM sin(t )]x [1.5BM cos(t )]y

Rotating Magnetic Field

Principle of operation
This rotating magnetic field cuts the rotor windings and
produces an induced voltage in the rotor windings
Due to the fact that the rotor windings are short circuited, for
both squirrel cage and wound-rotor, and induced current
flows in the rotor windings
The rotor current produces another magnetic field
A torque is produced as a result of the interaction of those
two magnetic fields

ind kBR Bs
Where ind is the induced torque and BR and BS are the magnetic
flux densities of the rotor and the stator respectively

Induction motor speed


At what speed will the IM run?
-

Can the IM run at the synchronous speed, why?


If rotor runs at the synchronous speed, which is the
same speed of the rotating magnetic field, then the rotor
will appear stationary to the rotating magnetic field and
the rotating magnetic field will not cut the rotor. So, no
induced current will flow in the rotor and no rotor
magnetic flux will be produced so no torque is
generated and the rotor speed will fall below the
synchronous speed
When the speed falls, the rotating magnetic field will
cut the rotor windings and a torque is produced

Induction motor speed


So, the IM will always run at a speed lower than
the synchronous speed
The difference between the motor speed and the
synchronous speed is called the Slip

nslip nsync nm
Where nslip= slip speed
nsync= speed of the magnetic field
nm = mechanical shaft speed of the motor

The Slip
s

nsync nm
nsync

Where s is the slip


Notice that : if the rotor runs at synchronous speed
s=0
if the rotor is stationary
s=1
Slip may be expressed as a percentage by multiplying the above
eq. by 100, notice that the slip is a ratio and doesnt have units

Induction Motors and Transformers


Both IM and transformer works on the principle of
induced voltage
-

Transformer: voltage applied to the primary windings


produce an induced voltage in the secondary windings
Induction motor: voltage applied to the stator windings
produce an induced voltage in the rotor windings
The difference is that, in the case of the induction
motor, the secondary windings can move
Due to the rotation of the rotor (the secondary winding
of the IM), the induced voltage in it does not have the
same frequency of the stator (the primary) voltage

Frequency
The frequency of the voltage induced in the rotor is
given by
Pn
fr
120
Where fr = the rotor frequency (Hz)
P = number of stator poles
n = slip speed (rpm)

P (ns nm )
fr
120
P sns

sf e
120

Frequency
What would be the frequency of the rotors induced
voltage at any speed nm?

fr s fe
When the rotor is blocked (s=1) , the frequency of
the induced voltage is equal to the supply frequency
On the other hand, if the rotor runs at synchronous
speed (s = 0), the frequency will be zero

Torque
While the input to the induction motor is electrical
power, its output is mechanical power and for that we
should know some terms and quantities related to
mechanical power
Any mechanical load applied to the motor shaft will
introduce a Torque on the motor shaft. This torque is
related to the motor output power and the rotor speed

load

Pout

N .m

and

2 nm
m
60

rad / s

Horse power
Another unit used to measure mechanical power is
the horse power
It is used to refer to the mechanical output power
of the motor
Since we, as an electrical engineers, deal with
watts as a unit to measure electrical power, there is
a relation between horse power and watts

hp 746 watts

Example
A 208-V, 10hp, four pole, 60 Hz, Y-connected
induction motor has a full-load slip of 5 percent
1.
2.
3.
4.

What is the synchronous speed of this motor?


What is the rotor speed of this motor at rated load?
What is the rotor frequency of this motor at rated load?
What is the shaft torque of this motor at rated load?

Solution
1. nsync

120 f e 120(60)

1800 rpm
P
4

2. nm (1 s)ns
(1 0.05) 1800 1710 rpm

3.

f r sf e 0.05 60 3Hz

4. load Pout Pout


m

nm
60
10 hp 746 watt / hp

41.7 N .m
1710 2 (1/ 60)
2

Equivalent Circuit
The induction motor is similar to the transformer with
the exception that its secondary windings are free to
rotate

As we noticed in the transformer, it is easier if we can combine


these two circuits in one circuit but there are some difficulties

Equivalent Circuit
When the rotor is locked (or blocked), i.e. s =1, the
largest voltage and rotor frequency are induced in
the rotor, Why?
On the other side, if the rotor rotates at synchronous
speed, i.e. s = 0, the induced voltage and frequency
in the rotor will be equal to zero, Why?

ER sER 0
Where ER0 is the largest value of the rotors induced voltage
obtained at s = 1(loacked rotor)

Equivalent Circuit
The same is true for the frequency, i.e.
fr s fe
It is known that

X L 2 f L
So, as the frequency of the induced voltage in the
rotor changes, the reactance of the rotor circuit also
changes
X L 2 f L
Where Xr0 is the rotor reactance
at the supply frequency
(at blocked rotor)

2 sf e Lr
sX r 0

Equivalent Circuit
Then, we can draw the rotor equivalent circuit as
follows

Where ER is the induced voltage in the rotor and RR is the


rotor resistance

Equivalent Circuit
Now we can calculate the rotor current as
ER
IR
( RR jX R )
sER 0

( RR jsX R 0 )

Dividing both the numerator and denominator by s


so nothing changes we get
ER 0

IR
(

RR
jX R 0 )
s

Where ER0 is the induced voltage and XR0 is the rotor


reactance at blocked rotor condition (s = 1)

Equivalent Circuit
Now we can have the rotor equivalent circuit

Equivalent Circuit
Now as we managed to solve the induced voltage
and different frequency problems, we can combine
the stator and rotor circuits in one equivalent
circuit
Where

2
X 2 aeff
X R0

2
R2 aeff
RR

I2

IR
aeff

E1 aeff ER 0
aeff

NS
NR

Power losses in Induction machines


Copper losses
-

Copper loss in the stator (PSCL) = I12R1


Copper loss in the rotor (PRCL) = I22R2

Core loss (Pcore)


Mechanical power loss due to friction and windage
How this power flow in the motor?

Power flow in induction motor

Power relations
Pin 3 VL I L cos 3 Vph I ph cos
PSCL 3 I12 R1

PAG Pin ( PSCL Pcore )


PRCL 3I 22 R2

Pconv PAG PRCL


Pout Pconv ( Pf w Pstray )

ind

Pconv

Equivalent Circuit
We can rearrange the equivalent circuit as follows

Actual rotor
resistance

Resistance
equivalent to
mechanical load

Power relations
Pin 3 VL I L cos 3 Vph I ph cos
PSCL 3 I12 R1

PAG Pin ( PSCL Pcore ) Pconv PRCL

R2
3I
s
2
2

PRCL 3I 22 R2

Pconv PAG PRCL 3I 22 R2 (1 s)


s
Pconv (1 s) PAG
Pout Pconv ( Pf w Pstray )

ind

PRCL

PRCL (1 s)

s
Pconv

(1 s ) PAG

(1 s )s

Power relations
Pconv

PAG
1

1-s

PRCL
s

PAG : PRCL : Pconv


1 : s : 1-s

Example
A 480-V, 60 Hz, 50-hp, three phase induction motor is
drawing 60A at 0.85 PF lagging. The stator copper
losses are 2 kW, and the rotor copper losses are
700 W. The friction and windage losses are 600
W, the core losses are 1800 W, and the stray losses
are negligible. Find the following quantities:
1.
2.
3.
4.

The air-gap power PAG.


The power converted Pconv.
The output power Pout.
The efficiency of the motor.

Solution
1.

Pin 3VL I L cos


3 480 60 0.85 42.4 kW

PAG Pin PSCL Pcore


42.4 2 1.8 38.6 kW
2.

Pconv PAG PRCL


700
38.6
37.9 kW
1000

3.

Pout Pconv PF &W


600
37.9
37.3 kW
1000

Solution
37.3
Pout
50 hp
0.746
4.

Pout
100%
Pin

37.3

100 88%
42.4

Example
A 460-V, 25-hp, 60 Hz, four-pole, Y-connected induction motor
has the following impedances in ohms per phase referred to
the stator circuit:
R1= 0.641 R2= 0.332
X1= 1.106 X2= 0.464 XM= 26.3
The total rotational losses are 1100 W and are assumed to be
constant. The core loss is lumped in with the rotational losses.
For a rotor slip of 2.2 percent at the rated voltage and rated
frequency, find the motors
1.
2.
3.

Speed
Stator current
Power factor

4. Pconv and Pout


5. ind and load

6. Efficiency

Solution
120 f e 120 60

1800 rpm
1. nsync
P
4
nm (1 s )nsync (1 0.022) 1800 1760 rpm
R2
0.332
jX 2
j 0.464
2. Z 2
s
0.022
15.09 j 0.464 15.11.76
1
1
Zf

1/ jX M 1/ Z 2 j 0.038 0.0662 1.76

12.9431.1
0.0773 31.1

Solution
Ztot Z stat Z f
0.641 j1.106 12.9431.1
11.72 j 7.79 14.0733.6
4600
V
3
I1

18.88 33.6 A
Z tot 14.0733.6

3. PF cos33.6 0.833 lagging


4. Pin 3VL I L cos 3 460 18.88 0.833 12530 W
PSCL 3I12 R1 3(18.88) 2 0.641 685 W

PAG Pin PSCL 12530 685 11845 W

Solution
Pconv (1 s) PAG (1 0.022)(11845) 11585 W

Pout Pconv PF &W 11585 1100 10485 W

5. ind

load

10485
=
14.1 hp
746
PAG
11845

sync 2 1800

Pout

10485

m 2 1760

62.8 N.m
60
56.9 N.m

60
Pout
10485
100%
100 83.7%
6.
Pin
12530

Torque, power and Thevenins Theorem


Thevenins theorem can be used to transform the
network to the left of points a and b into an
equivalent voltage source VTH in series with
equivalent impedance RTH+jXTH

Torque, power and Thevenins Theorem

VTH

jX M
V
R1 j ( X 1 X M )

| VTH || V |

RTH jX TH ( R1 jX 1 ) // jX M

XM
R12 ( X 1 X M )2

Torque, power and Thevenins Theorem


Since XM>>X1 and XM>>R1
VTH

XM
V
X1 X M

Because XM>>X1 and XM+X1>>R1


RTH

XM
R1

X1 X M
X TH X 1

Torque, power and Thevenins Theorem


VTH
VTH
I2

2
ZT
R2

2
R

(
X

X
)
TH

TH
2
s

Then the power converted to mechanical (Pconv)


Pconv

R2 (1 s)
3I
s
2
2

And the internal mechanical torque (Tconv)


ind

Pconv

Pconv

(1 s )s

3I 22

R2
s PAG

Torque, power and Thevenins Theorem


ind

VTH
3

2
s
R R2 ( X X )2
TH
2
TH s

ind

RTH

R2
s

R2
3V
s
2
R2
( X TH X 2 ) 2
s
2
TH

Torque-speed characteristics

Typical torque-speed characteristics of induction motor

Comments
1. The induced torque is zero at synchronous speed.
Discussed earlier.
2. The curve is nearly linear between no-load and full
load. In this range, the rotor resistance is much
greater than the reactance, so the rotor current,
torque increase linearly with the slip.
3. There is a maximum possible torque that cant be
exceeded. This torque is called pullout torque and
is 2 to 3 times the rated full-load torque.

Comments
4. The starting torque of the motor is slightly higher
than its full-load torque, so the motor will start
carrying any load it can supply at full load.
5. The torque of the motor for a given slip varies as
the square of the applied voltage.
6. If the rotor is driven faster than synchronous speed
it will run as a generator, converting mechanical
power to electric power.

Complete Speed-torque c/c

Maximum torque
Maximum torque occurs when the power
transferred to R2/s is maximum.
This condition occurs when R2/s equals the
magnitude of the impedance RTH + j (XTH + X2)
R2
2
RTH
( X TH X 2 )2
sTmax
sTmax

R2
2
RTH
( X TH X 2 )2

Maximum torque
The corresponding maximum torque of an induction
motor equals
max

2
3VTH
1

2
2
2s RTH RTH

(
X

X
)
TH
2

The slip at maximum torque is directly proportional to


the rotor resistance R2
The maximum torque is independent of R2

Maximum torque
Rotor resistance can be increased by inserting
external resistance in the rotor of a wound-rotor
induction motor.
The
value of the maximum torque remains unaffected
but
the speed at which it occurs can be controlled.

Maximum torque

Effect of rotor resistance on torque-speed characteristic

Example
A two-pole, 50-Hz induction motor supplies 15kW to a load
at a speed of 2950 rpm.
1. What is the motors slip?
2. What is the induced torque in the motor in N.m under
these conditions?
3. What will be the operating speed of the motor if its
torque is doubled?
4. How much power will be supplied by the motor when
the torque is doubled?

Solution
120 f e 120 50
1. nsync

3000 rpm
P
2
nsync nm 3000 2950
s

0.0167 or 1.67%
nsync
3000

2.

no Pf W given
assume Pconv Pload and ind load

ind

Pconv

15 103

48.6 N.m
2
2950
60

Solution
3. In the low-slip region, the torque-speed curve is linear
and the induced torque is direct proportional to slip. So,
if the torque is doubled the new slip will be 3.33% and
the motor speed will be
nm (1 s )nsync (1 0.0333) 3000 2900 rpm

4. Pconv ind m
2
(2 48.6) (2900 ) 29.5 kW
60

Example
A 460-V, 25-hp, 60-Hz, four-pole, Y-connected woundrotor induction motor has the following impedances in
ohms per phase referred to the stator circuit
R1= 0.641 R2= 0.332
X1= 1.106 X2= 0.464 XM= 26.3
1. What is the maximum torque of this motor? At what
speed and slip does it occur?
2. What is the starting torque of this motor?
3. If the rotor resistance is doubled, what is the speed at
which the maximum torque now occur? What is the
new starting torque of the motor?
4. Calculate and plot the T-s c/c for both cases.

Solution
VTH V

XM
R12 ( X 1 X M ) 2

460
26.3
3

255.2 V
2
2
(0.641) (1.106 26.3)

RTH

XM
R1

X
1
M

26.3

(0.641)
0.590
1.106 26.3
X TH X 1 1.106

Solution
1. sTmax

R2
2
RTH
( X TH X 2 )2

0.332
(0.590) (1.106 0.464)
2

0.198

The corresponding speed is


nm (1 s )nsync (1 0.198) 1800 1444 rpm

Solution
The torque at this speed is

max

3VTH2

R R 2 ( X X )2
TH
TH
2
TH

3 (255.2) 2

2
2 (1800 )[0.590 (0.590) 2 (1.106 0.464) 2 ]
60
229 N.m
1

2s

Solution
2. The starting torque can be found from the torque eqn.
by substituting s = 1
2 R2
3VTH
1
s
start ind s 1
2
s
R2
2
R

(
X

X
)
TH

TH
2
s

s 1

3VTH2 R2

s [ RTH R2 ( X TH X 2 ) 2 ]
2

3 (255.2) 2 (0.332)

2
1800
[(0.590 0.332) 2 (1.106 0.464) 2 ]
60
104 N.m

Solution
3. If the rotor resistance is doubled, then the slip at
maximum torque doubles too
R2
sTmax
0.396
2
RTH
( X TH X 2 )2

The corresponding speed is


nm (1 s )nsync (1 0.396) 1800 1087 rpm

The maximum torque is still


max = 229 N.m

Solution
The starting torque is now

start

3 (255.2) 2 (0.664)

2
1800
[(0.590 0.664) 2 (1.106 0.464) 2 ]
60
170 N.m

Determination of motor parameters


Due to the similarity between the induction motor
equivalent circuit and the transformer equivalent
circuit, same tests are used to determine the values
of the motor parameters.
-

DC test: determine the stator resistance R1


No-load test: determine the rotational losses and
magnetization current (similar to no-load test in
Transformers).
Locked-rotor test: determine the rotor and stator
impedances (similar to short-circuit test in
Transformers).

DC test
-

The purpose of the DC test is to determine R1. A variable


DC voltage source is connected between two stator
terminals.
The DC source is adjusted to provide approximately
rated stator current, and the resistance between the two
stator leads is determined from the voltmeter and
ammeter readings.

DC test
-

then
RDC

VDC

I DC

If the stator is Y-connected, the per phase stator


resistance is
RDC
R1
2

If the stator is delta-connected, the per phase stator


resistance is
3
R1 RDC
2

No-load test

1. The motor is allowed to spin freely


2. The only load on the motor is the friction and windage
losses, so all Pconv is consumed by mechanical losses
3. The slip is very small

No-load test

4. At this small slip

R2 (1 s)
s

R2

&

The equivalent circuit reduces to

R 2 (1 s)
s

X2

No-load test

5. Combining Rc & RF+W we get

No-load test
6. At the no-load conditions, the input power measured by
meters must equal the losses in the motor.
7. The PRCL is negligible because I2 is extremely small
because R2(1-s)/s is very large.
8. The input power equals

Pin PSCL Pcore PF &W


3I12 R1 Prot
Where
Prot Pcore PF &W

No-load test
9. The equivalent input impedance is thus approximately

Z eq

V
I1,nl

X1 X M

If X1 can be found, in some other fashion, the magnetizing


impedance XM will be known

Blocked-rotor test
In this test, the rotor is locked or blocked so that it
cannot move, a voltage is applied to the motor, and
the resulting voltage, current and power are
measured.

Blocked-rotor test
The AC voltage applied to the stator is adjusted so
that the current flow is approximately full-load
value.
The locked-rotor power factor can be found as
Pin
PF cos
3Vl I l

The magnitude of the total impedance


Z LR

V
I

Blocked-rotor test
'
Z LR RLR jX LR

Z LR cos j Z LR sin

RLR R1 R2
'
X LR
X1' X 2'

Where X1 and X2 are the stator and rotor reactances at


the test frequency respectively
R2 RLR R1

X LR

f rated '

X LR X 1 X 2
ftest

Blocked-rotor test
X1 and X2 as function of XLR
Rotor Design

X1

X2

Wound rotor

0.5 XLR

0.5 XLR

Design A

0.5 XLR

0.5 XLR

Design B

0.4 XLR

0.6 XLR

Design C

0.3 XLR

0.7 XLR

Design D

0.5 XLR

0.5 XLR

Midterm Exam No.2

Example
The following test data were taken on a 7.5-hp, four-pole, 208-V, 60Hz, design A, Y-connected IM having a rated current of 28 A.
DC Test:
VDC = 13.6 V
No-load Test:
Vl = 208 V
I = 8.17 A
Locked-rotor Test:
Vl = 25 V
I = 27.9 A

IDC = 28.0 A
f = 60 Hz
Pin = 420 W
f = 15 Hz
Pin = 920 W

(a) Sketch the per-phase equivalent circuit of this motor.


(b) Find the slip at pull-out torque, and find the value of the pull-out torque.

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