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By
Suresh D. Bhaisare
Introduction
Laser shock peening (LSP) is an advanced surface enhancement
technique for metallic materials to improve fatigue, corrosion and
wearing resistance.
LSP is a transient process with laser pulse duration time on the
order of 10 ns.
LSP impart compressive residual stresses in material for
improving fatigue, corrosion and wear resistance of metal
surfaces.
LSP can extend residual stresses deeper below the surface than
those from shot peening.
FEM simulation is an effective method to predict mechanical
effects induced in the material treated by LSP.
Work on the 3-D FEM simulation of the LSP process to predict
the residual stress field and the surface deformation is still too
little.
Mechanism
LSP works by exerting a mechanical force on the
surface of the material.
Shocked surface is not affected thermally.
A high-intensity laser beam (1-10 GW/cm2)
combined with suitable overlays is used to generate
mechanical pressure waves up to several Gpa.
The metallic surface is coated with an overlay
opaque to laser beam (typically a black paint) and
then covered with a transparent overlay, which is a
dielectric material transparent to laser beam (such as
water).
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Dynamic analysis is adopted to simulate the
propagation of the shock wave.
When the dynamic stress state of the target
material becomes approximately stable, all
transient stress will be imported into implicit
FEM codes to perform static analysis to obtain
the residual stress field.
LS-DYNA and ANSYS are used for dynamic and
static analysis respectively.
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The pressure time history is assumed to be
known in advance because the simulation
procedure does not explicitly model the
physical process of the pressure pulse
formation.
Because of the narrow duration of the
pressure pulse induced by LSP, the pressure
time history is modelled as a triangular ramp
in the simulation.
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As the strain-rate increases, materials typically
exhibit little change in elastic modulus, but an
increase in yield strength and the event
becomes a shock wave phenomenon.
When the pressure is greater than HEL,
permanent deformation occurs.
FE Model
Model is symmetric.
It is subjected to symmetric uniform pressure
pulse, only a quarter of the configuration is
used to perform finite element calculation.
Non-reflecting boundaries are used to prevent
stress wave reflections generated at the
boundary from re-entering the model and
contaminating the results.
Expected Results
Residual stresses will imparts 1mm from top
surface.
The maximum compressive residual stress is
often formed at the surface of the workpiece and
decreases in magnitude with increasing depth
below the surface.
Increasing the laser intensity increases both the
stress magnitude and affected depth.
Larger spot sizes have less energy attenuation
and cause more plastic deformation.