suspension parts, which together support the coach body at the two ends. It includes the structural frame, wheels, axles & bearing, suspension links and springs ctc. ICF All Coil Bogie - Special Features 1. Weight of the bogie - 6.2 Ton 2. Speed Cleared for 140 KMPH 3. Wheel Base 2896 mm
4. Bogie Frame - Box Type Head Stock & Sole plate made of T Section 5. Wheel Diameter 915 mm (New) 813 mm (Cond.) 6. Brake Clasp Type 7. Braking System Air Brake 8. Type of Bearing at Journal Spherical Roller Bearing 9. Suspension - Two stages (Primary & Secondary) (a) Primary Suspension Coil Spring with dash pot arrangement.
(b) Secondary Suspension Coil Spring on lower spring beam through hangers with vertical shock absorber. 10. Axle guidance Rigid 11. Coach load transfer 100% through side bearer. 12. Traction & breaking load transfer Through centre pivot Main Parts of Bogie 1. Side Bearer. 2. Bolster Spring Upper Plank 3. Centre Pivot Bottom Casting with Silent Block . 4. Bolster Spring 5. Bolster Spring Lower Plank 6. B.S.S Hanger (Stirrup Link) 7. Hanger Block 8. B.S.S Hanger Pin (Stirrup Link Pin) 9. Bogie Frame 10. Hydraulic Dash pot with Axle Guide 11. Primary Spring 12. Anchor Links with Silent Block 13. Equalizing Stay Rod 14. Vertical Shock Absorber 15. Brake Rigging Arrangement - Bogie Leverage Non AC 4 AC 5.5
EQUALISING STAY FOR LOWER SPRING BEAM Bogie Frame to be Checked a) Any member of Bogie frame cracked, damaged or welding failed. b) Bolster spring upper plank cracked or broken. c) Bolster & Primary safety bracket cracked or broken. d) Bolster spring suspension link broken or its pin or stone broken or deficient. e) Any parts of side bearer assembly cracked or dented. f) Lower spring plank rusted, cracked or broken. g) Anchor link broken or its pins deficient or free to workout. h) Equalizing stay cracked, broken or deficient. i) Vertical Shock Absorber deficient or its securing bolts, nuts or split pin deficient.
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Surface should be Smooth Check for Porous welding Wearing piece for side bearer Weight of Coach body is transferred to the bogie by side bearers. The side bearer arrangement consist of machined steel wearing plate immersed in an oil bath and a floating bronze wearing piece with a spherical top surface kept in it, on both sides of the bogie bolster. The coach body rest on the top spherical surface of these bronze wearing pieces through the corresponding attachments on the bottom of the body bolster. The whole arrangement is provided with a cover to prevent entry of dust in the oil sump. 1. Oil Bath 2. Approved Brand of Oil Qty 02 Lts. (Servoline -100 of IOC, Yantrol 100 of HPC, Bharat Univol 100 of BPC) 3. Wearing Plate 4. Wearing Piece
New Condemn Wearing Plate 10 mm 8.5 mm Wearing Piece 45 mm 42 mm Oil bath is welded with bolster spring upper plank also called bottom side bearer. Top side bearer is welded with body under frame. Wearing Piece Wearing Plate Oil Bath Objective- To control vertical damping Axle box guides are of cylindrical type welded to the bottom flanges of the bogie side frame with close dimensional accuracy. These guides together with lower spring seats located over the axle box wings, house the axle box springs and also serve as shock absorbers. These guides are fitted with guide caps having nine holes of diameter 5 mm equidistant through which oil in the lower spring seat passes under Axle Guide Pressure during dynamic oscillation of coach and provide necessary damping to primary suspension to enhance better riding quality of coach. This type of rigid axle box guide arrangement eliminates any longitudinal or transverse relative movement between the axles and the bogie frame. The quantity of oil required to achieve 40 mm oil level above the guide cap in modified arrangement is approximately 1.6 liters and in unmodified arrangement is approximately 1.4 liters. As it is not possible in open line to distinguish between modified and unmodified arrangements, 40 mm oil level is standardized for both. Dash Pot Assembly Axle Box Seating Arrangement into the Dash Pot step by step. 1. Axle Box Wing 2. Lower Rubber Pad 3. NFTC Packing 4. Dash Pot 5. Compensatory Ring 6. Primary Spring 7. Iron Ring 8. Upper Rubber Pad 9. Dash Pot Cover (Protection Tube) 10. Oil (Servoline 150) 11. Axle Guide 12. Sole Plate (Axle Guide welded to sole plate) 13. Under Axle Guide cap ( Nine holes) 14. Upper Axle Guide one hole & Air Vent Screw.
Parts Of Axle Guide. 1. Guide 2. Guide Cap 3. Guide Bush 4. Circlip 5. Rubber Packing Ring 6. Guide Ring 7. Dust Shield 8. Axle Guide Spring
Important Data of Axle Guide. Modified Axle Guide Non Modified Axle Guide (a) Oil Level Height Above Guide Cap 40 mm 40 mm (b) Oil Level Height Below Guide Cap 92.5 mm 66.5 mm (c) Guide Cap Thickness 10 mm 13 mm (d) Total Height ( a + b + c) 142.5 mm 119.5 mm Total Oil required 1.6 Lts 1.4 Lts Free Height of Oil Level before assembly 104 mm 88 mm Axle Guide Cap Welded Threaded Items to be Examined of Dash Pot Assembly a) Check upper & lower rubber washer / pad for perishing b) Hydraulic dash pot & dash pot cover c) Leakage of oil from dash pot d) Air vent screw loose or deficient e) Axle box wing / lug broken or cracked f) Compressed or broken primary spring NB: At the time of examination ensure proper tightness of the air vent screw.