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201402 v3.1 mold

Total Automotive Plastic Solution Supplier
BSM GROUP
Since 1992, In China
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201402 v3.1 mold
Contents:

+ Overview of BSM Group
+ Capacity of BSM Group
- Tool Making
- Processing, Injection Molding
- Secondary Operations
- R & D Center
+ Quality Management System
+ Working Process
+ Products Portfolio
+ Main Customers
+ Main Suppliers
+ Global Network

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201402 v3.1 mold
+ Overview of BSM Group - Group structure
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201402 v3.1 mold
+ Overview of BSM Group - Management
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201402 v3.1 mold
550 employees worldwide

15% delivered to China
30% delivered to Europe
30% delivered to North America
25% delivered to Japan /Australia /Others

Share 2013 by product family


65 million US Dollars of Turnover 2013

Mold size from 150mmX150mm to 2.5mX3.5M, up to 35T.

Certifications
ISO9001:2008 since 2006
ISO14001:2004 since 2008
TS16949:2009 since 2010

Tooling 70% Molding 30%
Appliance, 8%
Automotive,
75%
Electronics,
5%
Healthcare,
Medical/Dental
, 6%
Industrial, 3%
Other, 3%
Industry Breakdown
+ Overview of BSM Group - Key figures
0
20
40
60
80
100
33
35
30
40
55
60
65
85
Turnover (in USD Million)
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201402 v3.1 mold
CNC *19
Maximum machining capability 3.2 x 1.9m
Mori Seiki CNC machine, 1500 x 600m, tolerance 0.003mm
Mikron CNC machine, 710 x 400mm, tolerance 0.005mm
Fanuc CNC machine, 500 x 400 x 200mm, tolerance 0.005mm
EDM *15
Sodick mirror EDM machine, tolerance 0.002mm
Other EDM machines
Wire-cut *9
Makino Wire-cut machine , tolerance 0.005mm
Charmilles Wire-cut machine , tolerance 0.005mm
Sodick Wire-cut machine, tolerance 0.002mm
Tolerance 0.002mm
+ Capacity of BSM Group - Tool Making
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201402 v3.1 mold
36 injection machines with robot from 50T to 2000T
Toshiba high speed injection machines from 100T to 350T
Vertical injection molding machines
Haitian injection machines
Haitian Horizontal Bi-injection machine 530T

Trial run
High volume production
ABS, PC, PC + ABS, POM, PMMA, PA, PPT, PE, PVC and other common materials and engineering
plastics

+ Capacity of BSM Group - Processing, Injection Molding
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201402 v3.1 mold
4 automated production lines with robots built with reference to Toyota Thailand standards
2 of 4 are under constant temperature and humidity control
Class 100,000 clean room

Ultrasonic welding
Laser engraving
Electro plating
Screen printing
Spray painting
Robotic
Fully automated
UV cure
Anti-static
PU paint
Advanced inspection
+ Capacity of BSM Group - Secondary Operations
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201402 v3.1 mold
Mainly engaged in auto components, body parts, internal and
external products research, design and development with totally19
staffs.

Cooperate with Guangdong Mold Association and Automobile
Research Institute in South China University of Technology.

200 square meters of laboratory space area, with various kinds
of testing equipments for optics, materials, environment,
mechanics, etc, which can meet different kinds of tests like
product abrasion resistance, moisture resistance, cold resistance,
wet & heat cycle, hardy impact, light aging resistance, high
temperature aging resistance, materials tensile.


+ Capacity of BSM Group - R & D Center

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201402 v3.1 mold

Certifications
ISO9001:2008 since 2006
ISO14001:2004 since 2008
TS16949:2009 since 2010

+ BSM Quality System
BSM have the systems in place ensure
traceability down to every process on a
single part, component and material;
from design to delivery.

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201402 v3.1 mold
APQP P-FEMA
A new mold
Contract review:
Variation analysis
Confirmation of APQP
requirement
Project team
establishment
DFMEA
Functional requirements considerations/
Preliminary special product process
characteristics identification
Focus on special product process
characteristics according to function
Mold design Risk based design
Design verification plan Risk based verification
Manufacturing process
flow chart
New equipments/
facilities/gages/supplies
Risk based verification
PFMEA Risk based design
Manufacturing process
verification plan
MSA plan Risk based analysis
Pre launch control plan
Pre launch
MSA/ process capacity
study/ product verification/
process evaluation
Manufacturing control plan
Work instruction
PPAP Production validation PPAP Submission
Confirmation of special
product process
characteristics
Feedback
Acceptance criteria of
manufacturing process
Drawing
Failure effect analysis
Drawing
Failure mode analysis
Process flow
Product characteristics list
Process flow analysis
Product characteristics
analysis
Customer complaint,
defects card
experiences accumulation
Severity evaluation
reference table
Failure detection
evaluation form
Failure incidence
evaluation form
Effect severity evaluation
RPN evaluation
Failure detection
evaluation
Failure incidence
evaluation
Failure mechanism
analysis
RPN acceptance
evaluation
Process improvment
Continual improvement
O
K
?
Note:
Process route - - - -
Information route
OK
?
Y
N
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201402 v3.1 mold
+ Working Process
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201402 v3.1 mold
+ Working Process - Details
Technical Dept. has 7 senior engineers, who are specialized to do
DFM and Moldflow.
Technical
Dept.
We do trial-production and keep the mould running well in the
machine for around 6 hours.
Mold Trial
Team
Tooling Dept. has about 200 professional mold makers. We can
produce 600~700 sets of molds per year, from 150mmX150mm to
2.5mX3.5M, up to 35T.
Tooling
Dept.
Design Dept. has 40 design engineers, they use Pro Engineer, UG,
SolidWork, AutoCAD and Master cam UG to design and program.
Design
Dept.
Mold Checking Team has 10 Mold checking engineers. They check
the manufacturing process and inspect the molds.

Mold
Checking
Team
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201402 v3.1 mold
Automotive Tooling
Automotive Injection Molding
Automotive Component
Assembly
Automotive Paint and Texturing
Automotive Engineering
Automotive External
- Bumpers
- Fenders
- Grille
Automotive Internal
- Speaker Panels
- Instrument Panels
- Console Covers
Automotive Technical
- Distributor
- Air Conditioning
- Tanks
+ Product Portfolio - Automotive
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201402 v3.1 mold
Holder,
Hood Stay
Rear Door
Box Cover
Panel Sub Assy
Instr Cluster
Finisher
Garnish Sub Assy Instr
Cluster Finisher Lower
Centre
Quarter Panel
Mudguard
+ Product Portfolio - Automotive - Toyota Corolla
Control
Pillar Lower
Front Side
Panel
Reclining
Adjuster
Release Handle
Door Console
Front Sear
Hinge Lower
Cover Front Floor
Cup Holder
Front Seat Cushion
Inner Shield
Grip Assy
Control Armrest
Hinge
Rear Door Trim
Lower
Front Seat Cushion
Shield Base
Seat Track Bracket
Inner Cover
Front Fender
Mudguard
Instrument Panel
Under Cover LH
Console
Box Insert
Instrument Panel
Under Cover RH Front Door
Armrest Insert
Grill
Front Seat Cushion
Edge Protector
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201402 v3.1 mold
+ Product Portfolio - Automotive - Honda CRV
Base Fr Lic Plate
Spacer Rear
Bumper Side
Cover Filler Pipe
Cor Up Beam R&L
Fr Bumper
Bracket Fog
ECU Cover
Upper Duct L&R
Front Bumper
Cover & Holder
Garn &. Grille
Front
Bumper Side
Upper Duct Front
Bumper
Cover Intake
Cover & Cap T
Gate Bracket
Garn Rear
Garn Control
Garn Rear
Corner
Garn Ctr Corner
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201402 v3.1 mold
+ Product Portfolio - Automotive - Skoda Rapid - Middle Console
B Pillar
Wheel Cover
Bar
Middle Console Inner part
Middle Console Outer part
Middle Console Assembly
Middle Console
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201402 v3.1 mold
+ Product Portfolio - Automotive - BMW
Instrument panel
Central wheel
Central panel
Lateral L/R
defrost cover
Speaker
Glove box
Radiator Outlet
Radiator Inlet
CAC Tank Inlet & Outlet
CAC tank
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201402 v3.1 mold
Cup holder
Bumper
Door handle
Fender
Side trim
+ Product Portfolio - Automotive - Other cars & Trucks
Instrument panel
Rear reflector
Front housing
Front lens
Rear light
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201402 v3.1 mold
Printer
Washer
Air Conditioning
Lawn Mower
Switch Gear Telephone
Medical Cart
+ Product Portfolio - Others
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201402 v3.1 mold
+ Main Customers
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201402 v3.1 mold
Steel
Hot runner
Texture
Mold base
Resin
Hydro-
cylinder
Standard
parts
+ Main Suppliers
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201402 v3.1 mold
Alagoas, Brazil
Paris, France Slavkov, Czech
Gunma, Japan
London, UK
Shenzhen, China
After sales service center
Technical and customer service office
Ontario, Canada
New York, USA
Arizona, USA
+ Global Network
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201402 v3.1 mold