Stocks are kept as a buffer along the supply chain
in various warehouses, factories (work in process) and
retail store shelves.
These inventories can cost between a minimum of 15% up to 40% of their value per year
Storage space Handling cost Energy cost ( heating and refrigeration) Stock slippage Insurance
Stock Management Two (2) basic approaches
1. Pull system 2. Push system
Traditional Stock Management Two (2) basic approaches
1. Pull system
The stock management model for the pull system is normally geared to establish re-order level (ROL) and re-order quantity (ROQ) Traditional Stock Management Example Stock drops to a certain level, re-order is triggered of a predetermined amount. The ROQ takes into account past demands and the lead times for a re-order to be satisfied Quantity of order is determined by the production schedule Traditional Stock Management
Transport Planning is a key decision area of distribution management. Transportation is a non-value-added item to the cost of the product. Storage, inspection and transportation all add cost but do not add value. Some of these costs will be unavoidable; Materials have to be moved Goods have to be distributed
but storage, handling and movement only add to the cost, and not to the value of the product
Transport Planning The main factors in transport decisions are 1. Transport mode selection 2. Trucking routing 3. Delivery planning Transport Planning The main factors in transport decisions are 1. Transport mode selection Railway Air transport Road transport River Canal Coastal Shipping Pipelines (oil) Transport Planning The main factors in transport decisions are 1. Transport mode selection 2. Trucking routing 3. Delivery planning The routing and scheduling of delivery vehicles to customers is extremely variable Computer-based procedures to optimize delivery to customers 1. Maximize the utilization of vehicle time and space 2. Ensuring customer service Transport Planning The main factors in transport decisions are 1. Transport mode selection 2. Trucking routing 3. Delivery planning factory Local Depot supplier Distribution Center D1 D2 D3 D4 Distribution Routes T1 T2 T3 Strategic Aliiance 1. Third-party logistics (3PL) 2. Retailer-Supplier partnerships (RSP) 3. Distributor Intergration (DI) 4. Customer Relationships Management (CRM)
In order to achieve an integrated supply chain the various players need to work together The four most important types of distribution management strategic alliances are; Strategic Aliiance 3PL is simply the use of an outside company to perform all part of the firms material management and product distribution function. Modern 3PL arrangements involve long-term commitments and often multiple functions or process management. Third-party logistics (3PL) 3PL is most prevalent among large companies like warehousing, transportation, raw material provider, etc. Strategic Aliiance Advantages Cost and time savings for the client Low capital commitment Ability of client to focus on core business 3PLs provide flexibility Disadvantage Loss of control Third-party logistics (3PL) Strategic Aliiance Its the formation of strategic alliances between the retailers and their suppliers. Types of Retailer-Supplier Partnerships Retailer-Supplier partnerships (RSP) Quick Response Strategy Continuous Replenishment Strategy Or Rapid Replenishment Advanced continuous replenishment strategy Vendor-managed Inventory System. Strategic Aliiance Retailer-Supplier partnerships (RSP) Quick response: Suppliers receive POS data from retailers to synchronize their production and inventory activities with actual sales at the retailers
Continuous replenishment: Suppliers receive POS data and use these data to prepare shipments at previously agreed-upon intervals to maintain specific levels of inventory
Advanced continuous replenishment: Continuous replenishment with targeted, gradual decrease in inventory levels
Vendor-managed inventory: Supplier decides on the appropriate inventory levels of each of the product and the appropriate inventory policies Strategic Aliiance Retailer-Supplier partnerships (RSP) Strategic Aliiance Advantages Fully utilize system knowledge (retailer) o Manufacturer may predict demand better Reduce bullwhip effect (supplier) o Reduced inventory and/or increased service level Focus on retailing rather than logistics (retailer) Ability to coordinate replenishments to different retailers (supplier) Disadvantages Expensive advanced information technology is required. Supplier/retailer trust must be developed. Supplier responsibility increases. Expenses at the supplier often increase.
Strategic Aliiance This appreciates the value of the distributors and their relationshipwith the end users and provides them with the necessary support to be successful. Distribution Integration (DI) Strategic Aliiance Distribution Integration (DI) Parts are shared across the distributor network Specialized service requests are steered to appropriate dealers or distributors.
What is required? Trust Pledges Guarantees from the manufacturer Advanced information systems
Disadvantages Incentives for dealers Skills and responsibilities are taken from some dealers/distributors. Strategic Aliiance Customer relationship management is about building and maintaining profitable long-term customer relationships; Customer Relationship Management OBJECTIVE To develop a customer-centred organization that ensures every opportunity is used to delight customers, foster customer loyalty and build long- term relationships that are mutually beneficial Strategic Aliiance Customer Relationship Management GOAL To ensure that each individual customerss current and future wants and needs can be satisfied. Strategic Aliiance Customer Relationship Management Activity-based costing (ABC Analysis) To identify the top customers Cumulative % of customers 20 60 100 A B C 80 B 95 100 C u m u l a t i v e
%
o f
s a l e s
v a l u e
Strategic Aliiance Customer Relationship Management Cumulative % of customers 100 100 C u m u l a t i v e
%
o f
p r o f i t
c o n t r i b u t i o n
tail of unprofitable customers, reduces the total profit contributions.