LAMINATES &

REINFORCED PLASTIC
MATERIAL & PROCESSES
1. LAMINATES
Definisi
Bahan plastik yang terbentuk dengan
mengikat bersama-sama lembaran
penyusunnya.
Beberapa Faktor Disain
Physical Properties
Electrical Properties
Tubes & Rods (batang)
Stability
Faktor Disain
Physical Properties
Secara subtansial bahan plastik physical
propertiesnya meningkat dengan
penambahan iber.
Tensile strength! le"ural strength lebih tinggi
laminate dari pada neat polymer
Siat #nisotropic$ Reinorced plastics
(khususnya laminate) siat bahan sangat
tergantung dari arah pengukuran
Faktor Disain
Electrical Properties
%onstanta dielektrik laminate dan reinorced plastics
sangan berhubungan dengan siat dan &umlah
bahan iber.
Tube & Rods
Tube bisa dibentuk dengan heat rolling
Rods (batang silinder) dapat dibuat langsung
dengan cetakan.
Stability
'ibanding Thermoplastics! Thermosetting lebih
stabil dalam banyak hal! thermal resistance dan
electrical properties
Bahan Serat
(lass )ibers
'ibentuk dari suatu lelehan bahan campuran
dengan komposisi sesuai spesiikasi (lihat tabel)
#sbestos
#ssabestos ibers (crysotile) lame resistance &
thermal resistance
*otton or +inen
,ylon
Short -norganic )ibers
Banyak digunakan bersamaan dengan mineral
iller! baik pada thermosetting maupun
thermoplastics.
Polyethylene
Ribbons or )lakes
.etals
#ramid
Boron! *arbon! (raphite! or
*eramic )ibers
/.0 +aminating Resins-Thermoset
/.0./ Phenolic Resins
/.0.1 .elamine Polymers
/.0.2 Epo"y Resins
/.0.0 Polyesters
/.0.3 Silicone Resins
/.0.4 Polyimide Resins
/.3 +aminating Resins-Thermoplastic
/.4 ,E.# (,ational Electrical
.anuacturers #ssociations) -ndustrial
+aminates
/.4./ 5nclad +aminates
/.4.1 Electrical & .echanical ,E.#
(rades o Polyester (lass
/.4.2 *opper-*lad +aminates
/.6 'ecorati7e +aminates
1.RE-,)8R*E' P+#ST-*S
1./ 'einition
1.1 Thermoset-Reinorced Plastics
1.2 Thermoplastic-Reinorced Plastic
2..#,5)#*T5R-,( PR8*ESSES )8R
RE-,)8R*E' P+#ST-*S
2./ Thermoset .olding
2.1 Thermoplastic .olding
2.2 9and +ay-5p
2.0 :acuum Bag .olding
2.3 #utocla7e .olding
2.4 Reaction -n&ection .olding
2.6 Pultrusion
2.; )ilament <inding
0.ST#,'#R'S
0./ +aminates
0.1 Prepreg
0.2 Reinorced Plastics
Jenis Susunan Fiber
Continuous Strand
This lightweight mat is
typically used as a surfacing
layer on laminations to
improve surface finish and to
provide a resin rich area in
corrosion resistant tank
linings
Chopped Strand Mat
Chopped strand fiberglass mat
is the most extensively used
reinforcement in the fiberglass
industry. The advantages of
mat versus fabrics are their
low cost
Jenis Susunan FIber
<o7en Ro7ing
Woven Roving is used in
laminating large fiberglass parts
such as boats and tanks where
an inexpensive, high impact,
high strength reinforcement is
required. Woven roving should
be used with mat whenever
bonding to plywood or making
repairs.
Jenis Fiber
e!"ar Fabri#
This was one of the first high strength synthetic fibers to
gain acceptance in the reinforced plastics industry. nlike the
previous synthetic reinforcing fibers, !"#$%R has a
considerably higher tensile strength and modulus than
fiberglass. !"#$%R is usually used for structures requiring
good stiffness, high abrasion resistance, and light weight.
Current applications include lightweight boat hulls such as
kayaks and canoes, aircraft fuselage panels, pressure vessels
high performance race cars and other applications where a
high strength to weight ratio is required. &ay be used with
epoxy or vinyl ester resin.
Jenis Fiber
Weave Graphite Fabric
carbon fiber is the most
commonly used type for
lightweight aerodynamic
parts
weave fabric offers the
cosmetic appearance so
desirable on modern
composite parts
Comparative Properties of continuous fiber
reinforcements for plastics
Composition of glass fiber sizing