Course Objectives

At the conclusion of this unit, you will be able to:

l Maintain a routing with operations.
l Carry out the system settings for routing
administration
l Create and use a production resources/tools
(PRT) in a routing
l Create alternative and parallel sequences
l Create and use a reference operation set in a
routing
Routings
Routings - Components
Routing - Components
SAP AG 06/23/97
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Routings
Routings contain:
The steps required to produce or make an assembly
The work centers where the steps are to be performed
The resources and tools necessary to complete a step at a work
center
Material allocation
The material being manufactured is allocated to the group
counter (header)
Component materials are allocated to operations
Standard values for setup, processing, and tear-down time
Instructions of what to do at each work step
Skills required to do each step in the assembly process
Routings
SAP AG 06/23/97
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Routings
l A material can be manufactured in different
ways.
l For each material, you can create several
routings for different
Lot size ranges
Work centers
Usages, including
Production
Rework
Prototype
Routing - Group
SAP AG 06/23/97
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Routings
l Routings are stored in groups of similar or related routings.
l Each individual routing is referred to as a group counter
within the group
Routing Group
Group Group
Counter 01 Counter 01
Group Group
Counter 02 Counter 02
Group Group
Counter 03 Counter 03
Group Group
Counter 04 Counter 04
Routing - Group
Tasklist Types
SAP AG
Operation 10
20
30
.
.
.
Routing Reference operation set Routing
S1
Operation 10
20
30
.
.
.
Material
Task List Types
Rate routing
Reference rate routing
Routing- Sequence Types
SAP AG
Routing
Material
Group
Sequence types
Material
A
task list
99
02
task list
Task l ist
01
Alternative sequence
0001
Oper.10
Oper.15
Oper.20
Parallel sequence
0002
Oper. 70
Oper. 80
Standard seq.
0000
Oper. 10
Oper. 20
Oper. 30
Oper. 40
Oper. 50
Oper. 60
Oper. 70
Oper. 80
Oper. 90
Oper.100
Tasklist - Default Values
SAP AG

Origin of Default Values in Task Lists

Profile
Work center PRT

Material master
Reference
Control key x
Standard text key x
Unit of measure x
Formulas x
Scheduling data x
Reference
Control key x
Standard text key x
Standard value check
Unit of measure for
standard values
Activity types x
Wage type x
Wage group x
No. of time tickets x
Suitability x
Setup type key x
Description
Base unit of measure
Planner group
Plant
Unit of measure
Usage
Status
Operation increment
Material Allocation
SAP AG
Material Allocation
A
Material
B
Material
Routing
BOM
Op. 10
Op. 20
Op. 30
Item 20
Item 10
Item 30
BOM
Item 20
Item 10
PRT Assignments
SAP AG
Production Resource/Tool Assignments
Routing
Operation 10
Operation 20
Operation 30
PRT 1
PRT 2
Sequences in Routing
SAP AG
Sequences in Routing
Operation 10
Operation 20
Operation 30
Operation 40
Operation 50
Main sequence
0000
Main sequence
0000
Main sequence
0000
Alternative seq.
0002
20
25
30
Alternative seq.
0002
20
25
30
Alternative seq.
0002
20
25
30
Alternative seq.
0001
10
15
20
25
30
Alternative seq.
0001
10
15
20
25
30
Alternative seq.
0001
10
15
20
25
30
Parallel Sequences
SAP AG
Parallel Sequences
20 25 30
Operation
10 20 30 40
20 30
Scheduling in PP
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Scheduling in Production Planning
Separate scheduling of planned orders
Exact to the day
Basic dates calculated Planned start date
Planned delivery date
Creation date
Uses lot-dependent/lot-independent in-house production
or replenishment lead time
Optionally use basic planning days from the material
master to improve performance
Optional calculation of capacity requirements
Production order management
Order header Order header
oper at ions
ma te ria l c om pone nts
P RTs
c ost s pla nned
t arge t
a ct ual
20
50
100
Material Requirements Planning
t
Periods
Lead time scheduling
Exact to the second
Based on basic date MRP
Manual
Target dates calculated (scheduled dates)
Target start date
Target finish date
Operation specific data used to calculate order dates
Capacity requirements calculated
Scheduling
SAP AG
Scheduling: Time Elements in an Order
Order dates Operation dates Time terms
BS Basic start date
SS Scheduled start date (production start date)
SF Scheduled finish date
BF Basic finish date
AD Availability date (expected)
LT Loading time
GI Goods issue
DDD Desired delivery date
ES Earliest start date
LS Latest start date
EF Earliest start date
LF Latest finish date
Lead time order or
operation
Lead time order or
operation
Lead time order or
operation
Float times order Float times order Float times order
Execution time operation Execution time operation Execution time operation
Interoperation times Interoperation times Interoperation times
Processing times in
Sales and Distribution
Processing times in
Sales and Distribution
Processing times in
Sales and Distribution
Float bef.
production
Oper.
0010
Oper.
0020
Oper.
0030
Oper.
0040
........ Oper.
0099
Float after
production
GR
processing
Pick/pack Loading Transit
BS SS
Queue Setup Processing Teardown Wait Move
SF BF DDD GI LT AD
ES LS EF LF
Reference Operation Set
SAP AG
Reference Operation Set
Reference operation set
Check
10 10 10
Routing
Operation created manually
Operations with reference
to assembly in
reference operation set
Check reference
60 60 60
Operation created manually
Check reference 70 70 70
10 10 10
20 20 20
30 30 30
40 40 40
50 50 50

Assembly
10 10 10
20 20 20
30 30 30
Sub Operations in Routing
SAP AG
Sub-operation
Operation 10
Operation 20
Sub-op 10/20 Processing 1
Sub-op 10/10
Setup
Sub-op 10/30 Processing 2
Scheduling
SAP AG
Scheduling Sub-operations
Queue Queue Wait Wait
Finish reference
to offset
Execution Execution
10 30 20
T
S
20/10 20/10
20/20
Start reference
to offset
Start reference
to offset
20/30
BS BF
SS SF
Finish reference
Move Move
Summary
You are now able to:
l Create a routing with a simple sequence of
operations
l Carry out the system settings for routing
administration
l Maintain a routing with PRTs as well as alternative
and parallel sequences
l Create and use reference operation sets in
routings