How to Save Energy For a Hospital and Hotel

BASED ON HOT WATER CONSUMPTION

Major Energy Consumption

Chilled Water Supplies for A/C System CHILLER

Hot Water Supplies (Bathing, Hand Washing)

Temp. 55 5 oC

Heat Pump Boiler Electric Heater Heat Recovery Chiller

Hot Water Consumption

Hotel & Hospital (Temp. 55 5 oC) Peak Consumption Period in 1 Day : 4 hour Maximum Flow Rate : 90 L/hour Average Flow Rate in each room per hour
Four Star Hotel : 25 L/hour Five Star Hotel : 35 L/hour Hospital : 30 L/hour

Hot Water Flow Rate Design Calculation

Lets calculate Five Star Hotel per 100 rooms

Average Hot Water Rate Consumption per hour in each room 35 L/ hour.

Total Hot Water Flow Rate Consumption for 100 rooms: 35 L/hour.room X 100 Room = 3.5 m3/hour

Energy Consumption Calculation

Assume Hot water temperature increasing from 30 55 (Temperature Difference 25 oC) The specific mass of water is constant 1 kg/L

oC

Energy Consumption per 1 hour for Heating Water with temperature difference 25 oC:
Q = 3.5 m3/hr X 1000 kg/m3 X 1 kcal/kg.oC X 25 oC X 1 hr Q = 87,500 kcal = 101.76 kWH

If We Use Heat Pump to Generate Hot Water

Average COP : 4.0 The Electric Energy per Hour for Heat Pump is:
101.76 kWH / 4.0 = 25.44 kWH

2012 Indonesian Electric Tariff for B-3/TM Class

Rp. 1,000/kWH (Block LWBP)

Therefore, the electric tariff we must pay to generate Hot Water per 1 hour is:
25.44 kWH X Rp. 1,000 / kWH = Rp. 25,440.-

If We Use Boiler to Generate Hot Water

Average Efficiency 65% The Boiler Input Energy from the Diesel Fuel is: 101.76 kWH / 0.65 = 156.55 kWH

Energy Specific for the Diesel Fuel: 9000 kcal/L or equal 10.467 kWH/L
So, the diesel fuel flow rate per hour is: 156.55 kWH / 10.467 kWH/L = 15 L Industry Diesel Fuel Price is Rp. 9,000 / Litre

Therefore the cost we must pay to generate the hot water per 1 hour for 100 room is : 15 Litre X Rp. 9,000/Litre = Rp. 135,000.-

If We Use Electric Heater to Generate Hot Water

If we assume that the electric heater efficiency 100 % The Electric Energy per Hour for Electric Heater is:
101.76 kWH / 1 = 101.76 kWH

2012 Indonesian Electric Tariff for B-3/TM Class

Rp. 1,000/kWH (Block LWBP)

Therefore, the electric tariff we must pay to generate Hot Water per 1 hour is:
101.76 kWH X Rp. 1,000 / kWH = Rp. 101,760.-

If We Use Heat Recovery Chiller to Generate Hot Water

Average Five Star Hotel Chiller Capacity (Including Function Room, Lobby, Restaurant, Office, Etc) : 3 RT / Room

So, for calculation per 100 room:

The Chiller Capacity 100 Rooms X 3 RT/room = 300 RT HITACHI Heat Recovery Chiller Heat Reclaim Capacity: Air Cooled: 19 % against Chiller Capacity Water Cooled: 15 % against Chiller Capacity

If We Use Heat Recovery Chiller to Generate Hot Water

Based on calculation above, the Heat requirement for generate hot water per 100 rooms is: 101.76 kWH
If we use Air Cooled Chiller with Heat Recovery, we will get

the heat energy with amount 19 % X 300 RT = 57 RT or equal 200.46 kWH

If we use Water Cooled Chiller with Heat Recovery, we will get

the heat energy with amount 15 % X 300 RT = 45 RT or equal 158.26 kWH

The Heat Requirement above can be fully supplied by Chiller Heat Recovery System.

If We Use Heat Recovery Chiller to Generate Hot Water

Lets see the Hot Water Flow Rate requirement.

For 100 room, the hot water flow rate requirement is: 3.5 m3/hour Hitachi R-407C Heat Recovery Chiller Cap. 300RT can produce Hot Water with 25 oC temperature increment with the nominal Flow Rate: Air Cooled : 7.2 m3/hour Water Cooled : 5.5 m3/hour That means HITACHI HEAT RECOVERY CHILLER can supply all of Hot Water Requirement.

If We Use Heat Recovery Chiller to Generate Hot Water

In HITACHI HEAT RECOVERY System, Hot Water

is a BONUS product which generated from the chiller system heat rejection.

That Means: The Electricity Energy for generate Hot Water in Hitachi Heat Recovery System is FREE

Payable Energy Cost Comparison for Generate Hot Water per Hour per 100 Rooms

Payable Energy Cost Comparison for Generate Hot Water per Day per 100 Rooms
(Assume 15 Hours per Day)

Payable Energy Cost Comparison for Generate Hot Water per Month per 100 Rooms
(Assume 30 Days per Month)

Payable Energy Cost Comparison for Generate Hot Water per Year per 100 Rooms

Conclusion

Using Hitachi Heat Recovery Chiller

we can get Adequate Hot Water Supply

with
FREE Payable Hot Water-Energy Cost .

Te c h n ic al I n f o r m at io n o f Hit ac h i He at R e c laim Wat e r C h ille r s

HAPG 2006.3

1 . Appl i c a ti o n This information is applicable to all water-cooled and air-cooled Heat reclaim Chiller.

2 . Pri n c i pl e An additional heat-exchanger is mounted in each refrigerating cycle of heat reclaim chiller. It is located in the discharge gas piping line. It means" sensible heat" area.

Water-cooled : condnser water Air-cooled : Air Hot Water Condenser Additional Hex. Expansion Valve Comp. Cooler

Heat Rejection by Condenser

Heat reclaim by Additional Hex.

Chilling Water

Cooling Capacity

Refrigerating Cycle Diagram *High pressure level is as same as though taking out hot water. Most important point is "Pressure *Please make sure it is necessary is depend on the cooling demand.

Moliere Chart

basic unit by using "sensible heat" heat exchanger even level is not so high'" & "can get high temp. water". the cooling demand to get hot water, and this chiller control This is "heat reclaim".

3 . H o w to U s e 3.1 : Control system of chiller is exactly same as basic unit. There is no relation between additional HEX. and chiller. For instance, the interlock of the pump for water cooled chiller shall be connected to the pump of condenser. 3.2 : Control system of additional HEX. shall be arranged independently. It is strongly recommended that a storage tank with insulator shall be placed to keep the hot water temp. level. The demand of hot water is not stable compared with that of air-conditioning. 3.3 : The material of hot water devices in chiller is made of stainless steel and cupper to avoid rust. But please make sure hot water is not drinkable.

-1/3-

Te c h n ic al I n f o r mat io n o f Hit ac h i He at Re c laim Wat e r C h ille r s

Water-cooled : condnser water Air-cooled : Air
Piping for reheat Float SW

Hot Water to Demand

Pump2

Condenser Additional Hex.

Valve2 Thermostat Storage Tank Valve1 Comp. Water Supply Pump1

Expansion Valve

*Water supply shall be done by the water level of the storage tank. *Reheat shall be done by the water temp. of the strage tank.

to Condenser

Cooler

Additional Hex.

X1

X2

Float SW

Thermostat

Chilling Water
Pump1 X1 Valve1 X2 Valve2

Comp.

Example of Hot Water System

Example of the electrical diagram

4 . T e c h n ic al D ata 4 . 1 : H e atin g c apac ity o f h o t w ate r Capacity is indicated based on the condition showed below. Chilled Water Inlet/Outlet 12/7 Hot Water Inlet/Outlet 30/55 Water-cooled Condensing Water Inlet/Outlet (30)/35 Air-cooled Outdoor Air Inlet Temperature 35 *Heating capacity is designed 15% of condenser heat rejection at the standard condition. *In case of different condition, it is necessary to correct the heating capacity. 4 . 2 : C o rre c tio n Fac to r Calculation Formula Appro x im ate H e atin g C apac ity

H e at Re je c tio n C apac ity o f B as ic Mo de l at th e D e s ig n C o n ditio n * 0 .1 5 * C o rre c tio n f ac to r1 * C o rre c tio n f ac to r2

4 . 4 . 1 : H e at Re je c tio n C apac ity * Water-cooled Data is showed on the capacity table in TC1 as "HCAP". * Air-cooled Data is showed on the capacity table in TC1 as "CCAP"+"IPT". 4 . 2 . 2 : C o rre c tio n Fac to r 1 It is necessary to correct the outlet temperature of hot water. Outlet Temp. of Correction Hot Water( factor 1 45 1.18 50 1.09 55 1.00 60 0.86 4 . 4 . 3 : C o rre c tio n Fac to r 2 It is necessary to correct the condensing temperature * In case of Water-cooled chiller Outlet Temp. of Correction Condensing water Factor 2 30 0.92 35 1.00 37 1.04 * In case of Air-cooled chiller Inlet Temp. of Correction Outdoor Air Factor2 25 0.88 30 0.92 35 1.00 40 1.12

INSTALLATION

Water Control

CAUTION
When industrial water is applied for chilled water or condenser water, industrial water rarely causes deposits of scales or other foreign substances on equipment. However, well water or river water may in most cases contain suspended solid matter, organic matter, and scales in great quantities. Therefore, such water should be subjected to filtration or softening treatment with chemicals before application as chilled water or condenser water. Sand or mud contained in chilled water can settle down in the water cooler and restrict the flow of water, causing a freezing accident. It is also necessary to analyze the equality of water by checking PH ,electrical conductivity, ammonia ion content sulphur content, and others, and to utilize industrial water only if problem is encountered through these checks. The following is the HITACHI standard water quality based on the JRA standard water quality.

Table 1
Item Condenser water system Circulating System Acyclic Type one-off Circulating Water Standard Quality pH (25) Electrical conductivity (mS/m)(25) Chlorine ( mgCl/ l ) Sulfur acid ion ( mgSO42/ l ) The amount of acid consumption (pH4.8)( mgCaCO3/ l ) Total Hardness ( mgCaCO3/ l ) Calcium Hardness ( mgCO3/ l ) Silica L ( mgSiO2/ l ) Reference Quantity Total Iron (mgFe/ l ) Total copper (mgCu/ l ) sulphur ion( mgS2/ l ) Ammonium ion ( mgNH4+/ l ) Remaining chlorine ( mgCl/ l ) Floating carbonic acid ( mgCO2/ l ) Index of stability Less than 1.0 Less than 0.3 Less than 4.0 6.0 ~ 7.0 6.5 ~ 8.2 Less than 80 Less than 200 Less than 200 Less than 100 Less than 200 Less than 150 Less than 50 Less than 1.0 Less than 0.3 Supply Water 6.8 ~ 8.0 Acyclic Water 6.8 ~ 8.0 Circulating Water Supply Water corrosio Deposi n ts of Less than 20 scales 6.8 ~ 8.0 6.8 ~ 8.0 Less than 0.1 Less than 0.3 Less than 4.0 Chilled Water System Tendency

Less than 30 Less than 50 Less than 50 Less than 50 Less than 70 Less than 50 Less than 30 Less than 0.3 Less than 0.1

Less than 40 Less than 50 Less than 50 Less than 50 Less than 70 Less than 50 Less than 30 Less than 1.0 Less than 1.0

Less than 40 Less than 50 Less than 50 Less than 50 Less than 70 Less than 50 Less than 30 Less than 1.0 Less than 1.0

Less than 30 Less than 50 Less than 50 Less than 50 Less than 70 Less than50 Less than 30 Less than 0.3 Less than 0.1

It shall not be detected Less than 0.1 Less than 0.3 Less than 4.0 Less than 1.0 Less than 0.3 Less than 4.0 Less than 1.0 Less than 0.3 Less than 4.0 -

Note: Mark in the table means the factor concerned with the tendency of corrosion or deposits of scales.

Contoh Diagram Heat Recovery System Air Cooled Chiller

PROJECT LIST CHILLER HEAT RECOVERY

1. HOTEL IBIS SEMARANG ( RCU-180 AYCZ-HR) X 2 UNIT ( 2007) 2. HOTEL MERCURE PONTIANAK (RCU-180 AHYZ-HR) X 2 UNIT (2008) 3. HOTEL PADMA BALI (RCU-260 WHYZ-HR) X 2 UNIT (2007 DAN 2010) 4. HOTEL PADMA BANDUNG ( RCU-100 AHYZ-HR) X 2 UNIT ( 2008) 5. HOTEL ASTON PRIMERA BANDUNG ( RCU-180 AHYZ-HR) X 4 UNIT (2008) 6. PABRIK KAPSULINDO CITEUREUP ( RCU-75 ACZ-HR) X 1 UNIT (2005) 7. RS. DR SOETOMO SURABAYA ( RCU-400 AYCZ-HR) X 1 UNIT ( 2006) 8. PABRIK AQUA PASURUAN (RCUG-100 AHYZ-HR) X 1 UNIT ( 2008) 9. HOTEL TRAVELLERS BALIKPAPAN (RCU-300 WHYZ-HR) X 2 UNIT ( 2008) 10. RS. DR SOETOMO SURABAYA (RCU-400 AHYZ-HR) X 1 UNIT ( 2008) 11. PABRIK AQUA PANDAAN (RCUG-100 AHYZ HR) X 1 UNIT (2008) 12. LJ MERITUS HOTEL SURABAYA (RCU-450 WHYZ-HR) X 3 UNIT (2009) 13. HOTEL ISTANA TULUNGAGUNG (RCU-120 WHYZ-HR) X 2 UNIT ( 2009) 14. PABRIK AQUA KLATEN (RCUG-150 AHYZ-HR) X 1 UNIT ( 2009) 15. HOTEL KARTIKA CHANDRA (RCUG-450 WHYZ-HR) X 1 UNIT ( 2010) 16. HOTEL NOVOTEL BANGKA ( RCU-260WHYZ-HR ) X 2 UNIT (2010) 17. HOTEL GALESONG MAKASSAR (RCU-180 WHYZ-HR) (2010) 18. HOTEL BALI HYATT SANUR ( RCUA-300 WHYZ-HR) X 2 UNIT ( 2010)

CONTINUE.......

PROJECT LIST CHILLER HEAT RECOVERY

1. HOTEL ASTON MAKASSAR (RCU-180 WHYZ-HR) x 2 UNIT (2011) 2. HOTEL TRAVELLER SENTANI PAPUA (RCU-180 WHYZ-HR) X 2 UNIT (2011) 3. HOTEL LUXE JAKARTA ( RCUG-150 AHYZ-HR) X 2 UNIT ( 2012) 4. HOTEL ASTON CIREBON (RCU-220 WHYZ-HR) X 3 UNIT ( 2012) 5. HOTEL ASTON MAGELANG ( RCU-180 AHYZ-HR) X 2 UNIT ( 2012) 6. HOTEL ASTON MALANG ( RCUG-180 AHYZ-HR ) X 3 UNIT ( 2013) 7. HOTEL IBIS SENEN ( RCU-120 AHYZ-HR) X 2 UNIT ( 2013)
8. HOTEL IBIS BANDARA SOEKARNO HATTA ( RCU-200 AHYZ-HR) X 2 UNIT ( 2013)

PHE FOR HEAT RECLAIM

HOT WATER TEMP OUTLET

HITACHI CHILLER @ PADMA BANDUNG

HITACHI CHILLER @ PADMA BALI

HITACHI CHILLER @ MERCURE PONTIANAK

HITACHI CHILLER @ ASTON PRIMERA BANDUNG

HITACHI CHILLER @ NOVOTEL BANGKA

HITACHI CHILLER @ NOVOTEL BANGKA

Thank You very much !!