DENSO EUROPE TECHNICAL TRAINING

HP2 Supply Pump

DENSO EUROPE B.V., 2003

HP2 System Lay-out

Flow of injection fuel Flow of leak fuel Supply pump Plunger Feed pump Delivery valve SCV Inner cam Regulating valve Check valve Common rail Common rail pressure sensor Pressure limiter Injector TWV (Two-Way Valve) Engine ECU EDU Various sensors Fuel filter Fuel tank

DENSO EUROPE B.V., 2003

Feed Pump (HP2 Supply pump)

Rotor
Eccentric ring Spring Vane Front cover Rear cover

DENSO EUROPE B.V., 2003

Regulating Valve (HP2 Supply pump)

Regulating valve Filter Spring

Feed pump (discharge side) Feed pump (suction side) Piston

Suction inlet Regulating valve body Bushing

DENSO EUROPE B.V., 2003

Suction Control Valve (HP2 Supply pump)

Stopper

Coil

Needle valve

Spring

DENSO EUROPE B.V., 2003

Fuel Flow (HP2 Supply pump)

to Fuel tank Feed pump SCV 2 Roller

DENSO EUROPE B.V., 2003

to Common rail Regulating valve Check valve Inner cam SCV 1 Plunger Delivery valve

DENSO EUROPE TECHNICAL TRAINING

HP2 Supply Pump Inspection Procedure

DENSO EUROPE B.V., 2003

Fuel line diagram HP2 on Test bench

DENSO EUROPE B.V., 2003

HP2 Supply pump Inspection Procedure Flow

DENSO EUROPE B.V., 2003

Off-set input Procedure in DST-1

No off-set input

After input off-set data

Off set data are available on test specification sheet. (ETSI website) Procedure is described in the adjustment manual

DENSO EUROPE B.V., 2003

Start up settings for ECD Controller

Pump select switch set to 11

DENSO EUROPE B.V., 2003

Usage of the Pressure Regulator Valves

Valve 1 : 0 - 60 Mpa

Valve 2 : 60 120 Mpa Valve 3 : 120 180 Mpa

Meaning pressure= 0 Mpa

DENSO EUROPE B.V., 2003

Adjustment manual for HP2 supply Pump

Manual is based on tests with Denso CPS21 test bench. (Operating differences can occur) Pictures of test steps are made without safety cover for better view. Actual tests should be done with use of Hartridge safety cover. (on AVM2PC) Be aware of the high temperatures of test oil during the tests that can cause injuries! Always Check ETSI for latest version of Test specifications!

DENSO EUROPE B.V., 2003