Submitted to Mrs. Bhavana Mathur Mr.

Sunil Sharma

ISHRAE

Introduction Plant Overview Components Of Plant Project Details Aim Of Project Analysis Results Conclusion
2

 Construction started in 2010 Took 2 years for completion Planned and installed by Mechanical services limited Guided by Mr. Malkhet Singh Installed in hostels and campus Maintenance and technical work by Mr. Ram Singh
3

 Total capacity of 580 TR Two units of 250 TR each and one of 80TR 250 TR unit have screw compressor while 80TR have 2 stage reciprocating compressor Chilling and compressing units made by CARRIER and VOLTAS Plant diversified for hostel and campus usage

Compressor Chilling unit Condenser Cooling Tower Pumps Pipes Air Handling Unit Fan Coil Units
AHU

Cooling tower

Two types of compressor are used one is reciprocating while the other is screw compressor

Reciprocating

Screw compressor

Chiller It cools down the water which will be Flowing in the coils of AHU and FCU

Evaporator

AC plant location

10

AREA HOSTEL ROOM HOSTEL CORRIDORS HOSTEL BASEMENT ACADEMIC BLOCK-1 ACADEMIC BLOCK-2 ACADEMIC BLOCK-3 ACADEMIC BLOCK-4 ACADEMIC BLOCK-5 TOTAL

LOAD[TR] 634.50 83.33 95.55 174.22 227.55 256.88 191.11 376.44 2039.58TR
11

1000 500 0 Column1 Series 1

Taking diversity factor of .80= 2039.58*.8=1631.66 AC plant required=1630TR

12

Designing an air conditioning plant for academic block B Which consists Heat load calculations for b block Design of AC plant Compressor selection Pipes and insulation Pumps Ducting design Air handling unit selection
13

14

Basement

15

Ground Floor

LH-1 LH-2 LH-3 LH-4 LH-5 LH-6

16

FRIST FLOOR

LH-1 LH-2 LH-3 LH-4 LH-5 LH-6

17

SECOND FLOOR

LH-1 LH-2 LH-3 LH-4 LH-5 LH-6

18

100 TR 80 60

40 20 0 Column1 Column2 Series 1

Series 1 Column2 Column1

Total load-275 TR
19

Now we will design the plant according to the load 275TR Taking the diversity of 40TR , our plant capacity is now revised to 235TR Now we will select the following things for plant setup -CHILLER -COLOLING TOWER -CHILLED WATER PUMP -CONDENSOR WATER PUMP -AHU -INSULATION -VALVES -DUCTING -ACOUSTICS -GRILLS -DAMPERS -CABELING -DISTRIBUTION PANEL
20

We have a TR requirement of 235TR So we will take 2 chilling units Refrigerant used will be 134-a 1,1,1,2-Tetrafluoroethane,

Equipment Chiller-1 Chiller-2

specification Screw chiller-182TR Scroll chiller-42TR

quant make ity 1 1 Blue star Blue star

specifications
21

22

Since we will be using 2 chillers therefore 2 cooling towers are to be installed Each will be installed of different capacity

Equipment Cooling tower 1 Cooling tower 2

Specification 200TR 60TR

Make Delta Delta

23

Model

Capacity TR
10 15 20 30 40 50 60 80 100 150 200 250 300

Water LPM
100 150 200 300 400 500 600 800 1000 1500 2000 2500 3000

In / Out (Inch)
2 / 2.25 2 / 2.25 2.5 / 3 2.5 / 3 3/3 3/3 3/3 3/3 5/5 5/5 5 5 6

Overall Motor Dimension HP (D x H), mm

750 x 1750 960 x 1960 0.5 0.5

Shipping weight Kg
110 120 130 210 230 300 380 420 680 1100 1210 2250 2360

Operating Weight Kg
370 420 500 600 770 840 870 970 2100 2940 3310 3600 4360 24

JC 10 JC 15 JC 20 JC 30 JC 40 JC 50 JC 60 JC 80 JC 100 JC 150 JC 200 JC 250 JC 300

1150 x 1150 x 1 2400 1450 x 1950 1820 x 2400 2000 x 2300 2100 x 2400 2150 x 3160 2700 x 3800 2800 x 3950 1 1 2 3 3 5 7.5

2320 x 2320 x 7.5 3050 2320 x 2320 x 7.5 3200 2820 x 2820 x 10 3200

Chilled water pumps supply chilled water to the AHU and FCU

Condenser water pump sucks the water from AHU to the condenser unit

Equipment
Chilled water pumps Condenser water pump

Specification
15 HP 15 HP

Quantity
4 4

Make
Kirloskar Kirloskar

25

26

According to the load of 275TR the CFM requirement will be about 110000 We will install 2 AHU on each floor

Equipment
AHU 14400 CFM

Type
Double skin ,ceiling suspended

Quantity
4

Make
Bluestar

Position
2-2nd floor 2- 1st floor

AHU 8000 CFM

Double skin ,ceiling suspended

Bluestar

Basement

AHU 18000 CFM

Double skin ,ceiling suspended

Bluestar

Ground Floor

27

28

29

Butterfly valve used in flow control of chilled water 3 way valve is used in AHU during the maintenance of AHU Non returning wall used in in the chiller for one way flow of referigent

Valve

Butterfly valve 3 way valve Non returning valve

22 8 2

Air Purgin valve

30

Used to supply air from AHU to the different rooms

Made up of Galvanized steel

Will be requiring following area of ducting for the calculated load and AHU specification

Ducting

specification 24 gauge 22 gauge

area
400 sqmt 650 sqmt

31

3-way valve

Air purgin valve

Butterfly valve

32

As the length of ducting increases its cross section is decreased so as to maintain the static pressure

33

Rectangular and round cross section area is used in our design of plant

Rectangular duct

Circular duct

34

Plant is designed for the given load 275 TR Design and calculation of major parts of AC plant has been discussed

Load calculated by Mechanical Services Limited of B-block was 191TR while our results shows that load is about 235TR 300

200
100 0
our load given load

Series 1

So there is a difference of about 40TR which is quite considerable ,which may lead to the Ineffective cooling and non comfortable environment Specially on the second floor where the heat load is higher AHU units installed are of same 35 capacity as on other floor ,which gives less cooling, so higher capacity AHU must be installed.