TEREX ELECTRIC MAINTENANCE TRAINING

ELECTRONIC / HYDRAULIC SERVO CONTROL

TEREX CMS 2
CMS 2 Notes : CMS 2

SERVICE TRAINING

TEREX CMS 2
Terminology

B.C.S = BOARD CONTROL SYSTEM S.P.C = STORED PROGRAMMABLE CONTROL P.M.S = PUMP MANAGEMENT SYSTEM P.M.S MASTER / SLAVE (P.M.S 2) C.M.S = CENTRAL MANAGEMENT SYSTEM DAP / DER CARDS = DATA ACQUISITION CARDS (P.M.S 2) CAN = CONTROLLER AREA NET OR! (P.M.S 2) BUS = IRING "ARNESS

SERVICE TRAINING

TEREX CMS 2
Overview

NOTES: E"SC In conjunction with the PMS 4, the CMS2 (Central management System 2) provi es !or optimum co"or ination #etween the rive line an the operation$ %he esire operations are etecte via micro controller ai e scanning o! the controls (&oystic's an pe als) an passe to the electro"hy raulic proportional valves in the !orm o! analogue current signals $ (( " )*( m+) %his control signal is compute an applie to the PMS 4 via a simulate loa sensing signal$ %he CMS2 is also responsi#le !or controlling the ,ogic valve an the sa!ety switching valve !or the proportional valves$ %he CMS2 su#stitutes !or the logic !or the signal outputs to the travel #ra'es, slew #ra'e, trac' tensioning etc$ %he CMS2 consists o! " ,e!t an .ight han joystic's " ,e!t, .ight an Mi le pe als " Mother#oar in the CMS ca#inet$

SERVICE TRAINING

TEREX CMS 2
CMS Card

#&

#%

#2

#$

#$/ #2 #%/ #& #* #) #( #'

+,o+o,t-o./0 1/01es s2-t34-.5 1/01es CAN B6s -.+6t /o6t+6ts +o2e, s6++07 -.+6t /o6t+6ts

#*

#)

#(

#'

SERVICE TRAINING

TEREX CMS 2
CAN Bus

NOTES: CMS 2

SERVICE TRAINING

TEREX CMS 2
CAN Bus L" A8,.: 9 R" A8,.: $ L" A8,.: % C A8,.: 2 R" A8,.: &

CAN B6s :o, o+e,/to, 3o.t,o0s

CAN B6s to PMS;

CMS C/,8

P,o+o,t-o./0 /.8 So0e.o-8 V/01es

SERVICE TRAINING

TEREX CMS 2
CMS Functions C.M.S Provi es the power supply !or the /lectronic han an !oot controls$ Initiates the release o! the switching valves, which are in series with the respective proportional valves$ 0isa#les the slew system an travel !unction when #oar ing la er or service arm is in lowere position$

1enerates the simulate signals !or- loa sensing, pressure switch loa , pressure switch travel an sen s them to PMS Master2Slave$ 1enerates the signals !or- slew par' #ra'e on, travel #ra'e on an travel stage 2 on an sen s them to their respective solenoi valves an the 3CS$ I enti!ies the engine running con!iguration !or the pump logic 4or'ing e5uipment !unction switching$ changes the irection o! the joystic' signal to either !loat valves !or 6pressureless lowering7 or main control valves !or 6power own7$ 4or'ing e5uipment con!iguration switching$ sets the con!iguration o! the machine i$e shovel con!iguration (clam) or #ac'hoe$ Switches the programme nominal lines in the electronic joystic's epen ing on which machine it is !itte too i$e .89:( 2 .84(($ /mergency operation switching$ sets the ma signal availa#le in the event o! engine !ailure to lower the #oom an retract the stic'$ 1enerates the signal !or the travel alarm when travelling +ll controls are har ware an so!tware i entical, the assignment o! wor'ing motion is etermine #y which terminal the control is connecte to on the CMS$

SERVICE TRAINING

TEREX CMS 2
Valve Address

SERVICE TRAINING

TEREX CMS 2
Communication Co..e3t-o. I.:o,</t-o. =et2ee. BCS/DER/PMS/CMS 2.
In

the Controller +rea ;etwor' the !ollowing components ta'e part in the 0ata !low< 3CS < 0/. < PMS < CMS 2 (3oar Control System) (0ata +c5uisition Controllers) (Pump Management System, Master 2 Slave) (Central Management System 2)

%here

is two wires common #etween these Components-

9 9

< C+; = 4ire < C+; " 4ire

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TEREX CMS 2
CMS Address Notes : CMS LED ADDRESS G,ee. LEDs /,e -.+6ts; Re8 LEDs /,e o6t+6ts I.+6ts > ,a er2service arm up 4 Servo * 3uc'et cylin er cut out ) ?nly on .84(( @ automatic travel spee change : Secon spee travel A Slew #ra'e B %ravel #ra'e 9( Slew mo e 99 Stic' cut out 92 ?nly on .84(( @ #uc'et to stic' clearance O6t+6ts 9> Spare 94 .8 engine running 9* ,oa switch 9) 8orn 9: .everse alarm 9B %rac' tension 2( Spare 29 .a io cut out relay 22 C92( ,ogic solenoi 2> Spare 24 ?nly on .84(( @ automatic travel spee change 2* ,8 engine is running 2) %ravel output to SPS an travel hour meter

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TEREX CMS 2
CMS Address

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TEREX CMS 2
Servo Valves NOTES: So0e.o-8 A.8 P,o+o,t-o./0 V/01es C>9 C9> C99 C92( C99($> C99($2 C99($4 C99($9 C999$> C999$9 C999$4 C999$2 CB2 C9(A$9 CB2$9 C9(B$9 0D Solenoi Eor %ravel Press Increase$( Separate solenoi ) Stage 2 %ravel Solenoi Falve$(Separate solenoi ) Slew Par' 3ra'e Solenoi Falve$(Separate solenoi ) Pump ,ogic Control 6,e!t /ngine .unning7 or 6right 8an /ngine7 (+t 8y raulic ?il %an') Switching Falve ,e!t %rac' Eorwar $ Proportional Falve ,e!t %rac' .everse$ Switching Falve ,e!t %rac' .everse$ Proportional Falve ,e!t %rac' Eorwar $ Switching Falve .ight %rac' Eorwar $ Proportional Falve .ight %rac' Eorwar $ Switching Falve .ight %rac' .everse$ Proportional Falve .ight %rac' .everse$ Switching Falve Slew Proportional Falve Slew ,e!t$ Switching Falve Slew Proportional Falve Slew .ight$

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TEREX CMS 2
Servo Valves

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TEREX CMS 2
Servo Valves NOTES: So0e.o-8 A.8 P,o+o,t-o./0 V/01es M/-. Co.t,o0 V/01e >6.3t-o. C9(($9 C9(($> C9(9$9 C9(9$2 C9( C9($9 C9(2$9 C9(2$> C9(>$9 C9(>$> C9(4$9 C9(4$> C9(*$9 C9(*$2 C A$9 CA C9()$9 C9()$2 C9(:$9 C9(:$2 * only Shovel Proportional Falve 3oom .aise Switching Falve 3oom .aise Proportional Falve 3oom ,ower Switching Falve$ 3oom ,ower$ Proportional Falve Eloat 3oom Switching Falve 3oom Eloat Proportional Falve$ /<ten 3uc'et Cylin er$ Switching Falve 3uc'et Cyl$ /<ten Proportional Falve 3uc'et Cyl .etract Switching Falve 3uc'et Cyl .etract Proportional Falve$ Stic' /<ten $ Switching Falve$ Stic' /<ten $ Proportional Falve Stic' .etract Switching Falve Stic' .etract Proportional Falve Stic' Eloat ( only shovel) Switching Falve Sic' Eloat ( only shovel) Proportional Falve$ ?pen 3uc'et$ G Switching Falve$ ?pen 3uc'et$G Proportional Falve$ Close 3uc'et$G Switching Falve$ Close 3uc'et$G

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TEREX CMS 2
Servo Valves

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TEREX CMS 2
BCS Screen

NOTES: BCS S3,ee. +ll CMS !unctions can now #e rea irectly !rom the 3CS screen$ %his in!ormation can #e accesse #y entering the 6Service7 Menu, then 6Service %ere<7 (9st Co e re5uire ) then CMS Chec'$ In!ormation which can #e accesse !rom here inclu e In ications !or %ravel #ra'e, slew #ra'e H travel stage 2$ ,oa Sensing pressure$ ,a er$ m+ values !or all joystic' an !oot pe al !unctions$ (3oth set an actual values) In ication o! sa!ety valve !unction$

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TEREX CMS 2
BCS Screen

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TEREX CMS 2
BCS Screen

NOTES: BCS S3,ee.

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TEREX CMS 2
BCS Screen

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TEREX CMS 2
BCS Screen

NOTES: BCS S3,ee.

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TEREX CMS 2
BCS Screen

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TEREX CMS 2
BCS Screen

NOTES: BCS S3,ee.

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TEREX CMS 2
BCS Screen

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