Professional Documents
Culture Documents
2012
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Batasan Disain Proses Disain Anatomi Proses Kimia Struktur Proyek Rekayasa Kimia Dokumentasi Proyek Kode dan Standar Faktor Disain Sistem Satuan Optimisasi
* All design starts with a perceived need. * In the design of a chemical process, THE NEED is the public need
for the product, creating a commercial opportunity, as foreseen by the sales and marketing organization. * Within this overall objective, the designer will recognize sub objectives, the requirements of the various units that make up the overall process * It is important to distinguish between the needs that are must haves and those that are should haves. * The should haves are those parts of the initial specification that may be thought desirable, but that can be relaxed if required as the design develops * It is important to make sure that all of the designs that are considered are fit for the service, i.e., meet the customers must have requirements
that is to be solved. * It will normally include the production rate and purity specifications of the main product, together with information on constraints that will influence the design, such as 1. The system of units to be used. 2. The national, local or company design codes that must be followed. 3. Details of raw materials that are available. 4. Information on potential sites where the plant might be located, including climate data, seismic conditions, and infrastructure availability. 5. Information on the conditions, availability, and price of utility services such as fuel (gas), steam, cooling water, process air, process water, and electricity, that will be needed to run the process
*It is doubtful if any design is entirely novel. *The antecedents of most designs can usually be
easily traced
* civil engineers for site preparation, * mechanical engineers for design of vessels and structures, and * electrical engineers for instrumentation and control
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Specication sheets
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Government departments Equipment vendors Site personnel The client Design calculations Cost estimates Material and energy balances Flowsheets Piping and instrumentation diagrams Layout diagrams Plot/site plans Equipment details Piping diagrams (isometrics) Architectural drawings Design sketches
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Calculation sheets
The design basis Feed and product specications An equipment list Sheets for equipment, such as heat exchangers, pumps, heaters, etc.
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Drawings
Materials safety data sheets (MSDS forms) HAZOP or HAZAN documentation (see Chapter 9) Emissions assessments and permits Quotations Invoices
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Purchase orders
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Materials, properties, and compositions. Testing procedures for performance, compositions, and quality. Preferred sizes; for example, tubes, plates, sections, etc. Methods for design, inspection, and fabrication. Codes of practice for plant operation and safety
* SNI (Standar Nasional Indonesia) * American National Standards Institute (ANSI) * American Petroleum Institute (API) * American Society for Testing Materials (ASTM) * American Society of Mechanical Engineers (ASME)
mencakup, katakanlah, disain yang direkomendasikan atau prosedur operasi * STANDAR untuk ukuran (sizes), komposisi, dll yang disukai
(pressure vessels and pipes) * National Fire Protection Association (NFPA; safety) * Instrumentation, Systems and Automation Society (ISA; process control) * International Organization for Standardization (ISO)
TUGAS
*Cari contoh kode atau standar untuk peralatan *Kirimkan filenya ke: ahad767@gmail.com *Tugas kelompok (maks 3 orang) *Diserahkan PEKAN DEPAN
*Kesalahan dan ketidakpastian muncul dari *ketidakpastian ketersediaan data disain, dan *keperluan pendekatan dalam perhitungan
disain
1. Obyektif disain 2. Batasan dan derajat kebebasan 3. Titik temu (trade-offs) 4. Dekomposisi masalah 5. Optimisasi variabel disain tunggal 6. Metode pencarian 7. Optimisasi dua variabel disain atau lebih 8. Linear programming 9. Nonlinear programming 10.Mixed Integer Programming 11.Optimisasi dalam praktek industri