Professional Documents
Culture Documents
LOGISTICS IMPROVEMENT
YEAR - 2009
Content
Flow Sheet
Packing Machine.
Maintenance Recommendation.
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Objective.
Memberikan pengetahuan dasar mengenai Packer Machine dan melakukan pemeliharaan secara rutin.
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Content
Flow Sheet Lay Out Packer Machine. Packer Machine Packer Machine. Operator Panel. Vento Check Transport Equipment.
- Belt Conveyor. - Bag Trap.
Packing Machine.
Maintenance Recommendation.
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Content
Flow Sheet
Packing Machine.
Maintenance Recommendation.
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Content
Flow Sheet
Packing Machine.
Maintenance Recommendation.
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4.
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1.
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1. Magic Box :
Transmisisi data dengan media infrared untuk menghubungkan Ventodigit / the bag filling units di bagian yang berputar dengan operator panel dan control system.
2. Encoder :
Untuk menentukan posisi sequece pengisian bag dan control cycle nya.
3. Vetodigit :
Adalah control timbangan di masingmasing tube / spout yang berbasis microprocessors electronic dan conventional module.
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Filling units
1. Filling Units :
Impeller, fluidisation system, guillotine valve, nozzle and supporting frame, all designed for high weigh accuracy, high out put and low dust emmision. 1
2
3
2. Imppeller : Horizontal shaft impeller configuration for optimal filling according to partical size distribution of the product being packet. 3. Bag Support Sadle:
Available for wide range of bag types and size and for manual or automatic levelling.
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Filling Devices
Guillotine group: slide vale and pinch valve are both available for controlling the material flow
Electric Motor couple with pulleys and belts to the impeller shaft.
Bag Support
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Ventodigit III
VENTODIGIT III electronic weighing system : The microprocessor controlled weighing system, located at each bag filling module, allow : to handle nominal weight ranging from 10 kg to 50 kg; to programmed 24 different menus for different types of products to be bagged; automatic on-board weight correction units; supply of performance data to the operator
Ventodigit GEO 8
Ventodigit III
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Ventodigit
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Movicon
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PC Siemens
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Content
Flow Sheet
Packing Machine.
Maintenance Recommendation.
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Verify the efficiency of all safety devices. Check the functional and integrity of the pushbuttons, selectors excitation distance of all sensors and micro switch. Check the efficient of the power divider installed in the main switch board and in the neigh burring one installed at customers care. Check the temperature and functionality of the transformer. Check the calibration and thermal relays. It will further be appropriate to check for a proper tightening of the screws on the relays which are subject to numerous actuating cycles. Control the integrity of the feed cables and of the protective sheaths. Check the attachment of the cable terminal, clamps, relay switches, etc and their eventual oxidation condition.
1000 h
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Symbol
Frequency
The air pressure must be kept as steady as possible in any case not less than 5.5 bar and not more than 7 bar. Check for any plugging and discharge the condensate from the compressed air regulating assembly. Clean the transparent cup with water and soap. - Clean the filter element with a solvent and by jetting compressed air. - Check for losses or slippages from the plant. - Check to ensure the presence of lubrication in the appropriate cup on the compressed air distributing assembly.
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Symbol
Frequency
The pneumatic electrical control valves area component capable of withstanding many millions of cycles. Their installation on the base plate makes their removal and reassembly very quick and simple. The overhaul consist in verifying that there are no air leakages under any operating condition ( active or de-activated valve ). If this should be the case replace the entire set of gaskets.
Cleaning
At the end of each work shift clean the weighing area ( from load cell to the seat ) by jetting with compressed air, while the packer is rotating and free of any bags. Also clean off the signs and instrumentations
Check the weigh read on every control panel (under no load). Normally a positive value below 1 kg should result. If not call for service of an instrumentation technician.
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Symbol
Frequency
The action of the bag evacuating cylinder or expelling mechanism must be fast and without hesitation, check for eventual slippages.
Bag Presence
Make sure that there are no impediment , blockages, blow buys, disconnected or ruptures tubes or badly positioned micro device
Gear reducer
Replacement oil every 5.000 work hour. 04 Replacement oil every 10.000 work hour. 63
Level Indicator.
If an indicator of a capacity type is installed, check the sensitivity of the if necessary adjust it.
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Symbol
Frequency
Make sure the motion of the gate must be smoothly and continuously. Check if the losses of product from the gate are excessive; if necesaary adjust the pressure of the counter plate (by acting on the loading of the appropriate loading spring for gate seal).
Bag Locking.
Both during the expulsion of the bag, the motion of the bag locker must occur in a correct manner( the lifting of the rubber shoe must be about 5 mm ); check occasionally for wear of the rubber shoe.
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Content
Flow Sheet
Packing Machine.
Maintenance Recommendation.
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Operator Panel.
Operator panel Ventoshort dan sudah di design untuk linkungan yang berdebu yaitu standard protection indec IP 65. Namun dengan berbagai faktor, maka diperlukan perhatian khusus dan perawatan diantaranya :
Cleaning Panel. Regular Back up data Check or replace battery UPS periodically. Shutdown and clean up the hardware in site periodically.
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Content
Flow Sheet
Maintenance Recommendation.
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INTRODUCTION. The belt weigher Ventocheck is equipped with an electronic control unit EWU010. Such unit is equipped with a display with 8 lines for 16 columns, and a key board made of 16 keys. The control units allows to display the weigh of the bag, to set all the parameters which are unit necessary for the proper operation of the weigher as well as to display the statistical information about production. The sensing device of belt weigher consist of 2 units load cell to sensing the weigh, 2 units photo cell to detect bag in and bag out. All of the sensor connect to electronic control unit EWU010.
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properly linked one another and that they do not show parts partially unscrewed or having too much clearance.
That no oil leak from the reduction gears and the oil level is stable within its
allowed limits.
That the chain, the belts and the relevant screw coupling do not show
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