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A
( ) ( )
3 2
2
1 180
c
c
p
d
U
H
P
=
A
Carmen-
Kozeny equation
for laminar flow.
TURBULENT FLOW
Burke Plumme equation for turbulent
flow through a randomly packed bed
of monosized spheres of diameter, d
p
.
( )
( )
3
2
1 75 . 1
c
c
p
g
d
U
H
P
=
A
Laminar and turbulent flow
Based on experimental data covering a
wide range of size and shape of
particles, Ergun (1952) suggested the
following general equation for any flow
conditions;
Ergun equation
( ) ( )
( )
3
2
3 2
2
1 75 . 1
1 150
c
c
c
c
p
g
p
d
U
d
U
H
P
+
=
A
Laminar
component
Turbulent
component
Reynold number,
For Re* < 10, laminar flow
For Re* > 2000, turbulent flow
Ergun also expressed flow through a
packed bed in terms of friction factor;
Friction factor,
Compare this friction factor with
Fanning friction factor.Then it
becomes
( ) c
=
1
Re
*
U d
g p
( )
( ) c
c
A
=
1
*
3
2
U
d
H
P
f
g
p
75 . 1
Re*
150
* + = f
with for Re* < 10
and for Re* > 2000
For non-spherical particles; d
p
is
replaced by d
sv,
then,
Re*
150
* = f
75 . 1 * = f
( ) ( )
( )
3
2
3 2
2
1 75 . 1
1 150
c
c
c
c
sv
g
sv
d
U
d
U
H
P
+
=
A
The surface/volume size, d
sv
is used: if only sieve sizes are
available, depending on the particle shape, an approximation
can be used for non-spherical particles;
p sv
d d 87 . 0 ~
p v
d d 13 . 1 =
Recalling,
where d
p
is the mean sieve size.
Minimum Fluidization Velocity, U
mf
.
A plot of pressure drop across the bed vs. fluid velocity
Line OA packed bed region. Solid
particles do not move relative to one another
and their separation is constant.
Region BC: fluidized bed region
Point A: AP higher than predicted value n.
A Bed pressure
drop, Ap
Gas velocity, U
B
O
C
U
mf
Ap Ap Ap
This is due to powders, which have been
compacted to some extent before the
fluidization process takes place.
Higher AP is associated with the extra
force required to overcome inter particle
attractive forces.
Minimum fluidization velocity, U
mf
:
superficial fluid velocity at packed bed
becomes a fluidized bed (as marked on
graph).
Also known as incipient fluidization
velocity.
U
mf
increases with particle size and particle
density and affected by fluid properties.
Recalling Ergun (1952) for any flow
condition;
(1)
and (2)
substituting (1) into (2),
Rearrange:
( ) ( )
( )
3
2
3 2
2
1 75 . 1
1 150
c
c
c
c
sv
g
sv
d
U
d
U
H
P
+
=
A
( )( )g H P
f p
c = A 1
( )( )
( ) ( )
3
2
3 2
2
1 75 . 1 1 150
1
c
c
c
c
c
sv
mf g
sv
mf
f p
d
U
d
U
g
+
=
( )( )
( )
( )
|
|
.
|
\
|
|
|
.
|
\
|
+
|
|
.
|
\
|
|
|
.
|
\
|
=
2
2 2 2
3
2
3
3
2
3
2
. .
1 75 . 1
. .
1 150
1
c
c
c
c
c
f sv mf
sv f
f sv mf
sv f
f p
d U
d
d U
d
g
( )( )
( )
( )
2
,
3
,
3
2
2
3
.
1 75 . 1
.
1 150
1
mf e
mf e
sv f
f p
R
R
d
g
c
c
c
c
=
|
|
.
|
\
|
( ) ( )
2
,
3
,
3
2
.
1 75 . 1
.
1 150
mf e mf e
R R Ar
c
c
c
c
+
=
( )
2
3
sv f p f
gd
Ar
=
sv mf f
d U
= Re
or
where,
Archimedes number
- Reynolds number
Wen and Yu (1966) correlation
for U
mf
.
for spheres ranging 0.01 < R
e,mf
< 1000
used for particles larger than 100 m
use d
v
instead of d
sv
for Wen and Yu
Please check the Wen & Yu correlation in determining U
mf
from Data Booklet.
687 . 1
, ,
159 1060
mf e mf e
R R Ar + =
( ) | | 1 10 59 . 3 1 7 . 33
5 . 0
5
,
+ =
Ar R
mf e
or
Baeyens and Geldart
for particles, d
p
< 100 m;
( )
066 . 0
f
87 . 0
f
8 . 1
p
934 . 0
934 . 0
f p
mf
1110
d g
U
=
Assignment
A bed of angular sand of mean sieve size
778 m is fluidized by air. The particle
density is 2540 kg/m
3
,
g
(air) = 18.4
10
-6
kg/ms,
g
= 1.2 kg/m
3
and 24.75 kg
of the sand are charged to the bed 0.216
m in diameter. The bed height at
incipient fluidization is 0.447 m. Find;
c
mf
The pressure drop across the bubbling
bed in cm water gauge.
The incipient fluidization velocity, U
mf
.