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Introduction Benefits of Aggregate Factors affecting Strength of Concrete Classification of Aggregate (Size, Source, Density) Aggregate Production Sampling of Aggregate Properties of Aggregate
At least three-quarters of the volume of concrete is occupied by aggregates Aggregate is importance because it influences the performance of concrete
Composition of Concrete Air Portland Cement Gravel of Crushed Stone (Coarse Aggregate) Sand (Fine Aggregate) Water
Cheaper use of coarser aggregates lowers cost of concrete mix by reducing cement requirements economical filler of 60-80% by volume in concrete
Higher volume stability Rigid and strong compared to cement paste
Better durability
Provides ductility in concrete
Strength of the aggregate (e.g. surface texture, cleanness, particle shape, maximum size) Shrinkage and creep (e.g. stiffness, grading) Abrasion (hardness)
SIZE
Coarse aggregates (>5mm) Fine aggregates (<5mm) No.4 ASTM sieve is used to differentiate fine and coarse aggregates
Classification Clay Silt Fine aggregates Coarse aggregates Size <60m 2m - 60m 60m -5mm >5mm
Maximum aggregate size: The largest sieve size that allows all the aggregate to pass through
Nominal maximum aggregate size: The sieve size that less than 10 % of aggregate retain on it
Natural aggregate:
Natural Sand & gravel pits, river rock. Crushed stone : Basalt, Granite, Limestone, Sandstone, Marble, quartzite, etc.
Quarrying Crushing
Primary: Jaw crusher Secondary: Gyratory, roller, impact
Screening or Sieving
Heavyweight
Aggregate
Normal
Aggregate
Lightweight
350 1,100 kg/m3 Use in lightweight concrete production that provide thermal insulation and fire resistance properties
Aggregate
Get the sample randomly from entire width of stock pile i.e. from top, middle & bottom at several locations Use splitting or quartering Method until to get the required amount of aggregate sample for testing
Shape and Texture Soundness & Durability Hardness and abrasion resistance Absorption Specific gravity Strength Gradation Cleanness and deleterious materials Alkali-aggregate reactivity
Particle shape affect the workability of fresh concrete Higher surface to volume ratio: require more cement paste to coat aggregate surface Irregular particles: Greater interaction between aggregate particles and reduce workability of fresh concrete Rounded particle shape need less cement paste than angular shape at same workability.
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