Quantitative Facilities Planning Model Application and Improvement

In Brgy. Angeles, San Antonio, Zambales Paddy Rice Post-harvest Facilities

Chapter 1 : Problem and Its Background

Rice Agriculture is the mainstay of San Antonios basic industry in which highly reflective on the well being of the whole system The need to develop paddy rice post-harvest facilities to eliminate wastes and obtain food security to San Antonio,Zamblaes.

Chapter 1 : Problem and Its Background

The need for paddy rice post-harvest facilities to maintain efficiency with the utilization of industrial engineering approach using facilties planning and design.

B.Statement of the Problem

What is the optimum facility location needed in paddy rice post-harvest farming facilities of San Antonio, Zambales? Is it advantageous to acquire this kind of facility? What is the best distribution pattern needed to provide the least resources on rice product route dynamics? Is the used of management science relevant in its continuous operations? Is there a significant difference in the acceptability of facilities design recommendation and scientific management when utilize in San Antonio, Zambales paddy post-harvest rice farming?

C. Objective of the Study

The main purpose of the study is to provide an optimum facilities design and improving the performance of rice farming agriculture in San Antonio, Zambales. Specifically, it attempts to answer the following research objectives: To determine the best location of facilities using central gravity method and other techniques like quantitative facilities planning models which involves rectilinear facility location problem, single location minimax facility problem, quadratic assignment problem and location allocation models in San Antonio, Zambales rice farm

C. Objective of the Study

To find out the optimized distance routing using network modeling technique and transportation problem in San Antonio, Zambales municipal agricultural lands. To find if there is a significant difference in facilities installation, improvement and systemization to the rice Farming performance based on recommended industrial calculation or measurements.

D. Theoretical/Conceptual Framework of the Study

Rice Farming Facilities, Routing, Machineries
Water supply, energy, pest, weather, climate, arable land and fertilizer

Independent Variables

Intervening Variables
Dependent Variables

Efficiency related problems and performance correlation

E. Significance of the Study

Students Farmers Municipal Government Academic Adviser

Future Researchers and Users

F. Scope and Delimitation

The study is limited only on location problems and optimum rice post-harvest farming facility improvement using quantitative facilties planning model of Brgy. Angeles Rice agricultural land in San Antonio,Zambales

Chapter 2: Review on Literature and Study

This chapter will discuss the articles and past studies that are relevant to the present study. It will also elucidate the tools that researchers utilized in the progress of the study, and how it will be conducted properly.

Chapter 2: Review on Literature and Study

A.Related Literature
1.Local Related Literature LGU Ozamiz, DA, MISA to ink MOA for rice production facility

The Ozamiz city,Misamis Occidental Government launched an on-farm mechanization program with the mechanization of facilities and equipment for the local farmers.This development had been a great stride to paddy rice post harvest industry

Chapter 2: Review on Literature and Study

Related Local Literature Dr. Adolfo Necesito (February 1, 2011). Philippines: Rice Research Needs New Direction to Overcome Rice Crisis The current local production of rice is not sufficient to meet the countrys consumption demand, thus the Government has increased the quantities of rice imports. The Philippines is among the lowest producer of rice with only four tons per hectare yield, according to the Department of Agriculture

Chapter 2: Review on Literature and Study

2.Foreign Related Literature Hillikers (2011) article on the steep cost of cheap food stated that facilities in agricultural sector minimized post-harvest losses.(Related literature by Joel Hilliker.2011.The Steep Cost of Cheap Food.28(11):10(June 2011).

Chapter 2: Review on Literature and Study

B.Related Studies
1. Related Local Studies The study on the best possible rice post-harvest facilities in the Philippines has been continuing for this past year of 2013 because of loses that reached one million tons of rice every year

Chapter 2: Review on Literature and Study

2. Related Foreign Studies

In 2014, Daniel Benz and Samer Ijaz, Junior and Senior in Supply Chain Management at the University of Illinois at Urbana-Champaign studied on rice post-harvest facilities that will help minimize losses.

Chapter 3:Research Methodology

This chapter describes the research design and the research model. The research design contains the focus of the study, as described in the statement of objectives and analysis used to address the objectives.

Chapter 3:Research Methodology

Input: Product, routing, layout, support services, time and activities

Location Analysis

Space Relationship Diagram

Flow Analysis
Relationship Analysis

Space availability

Lay-out alternatives

Space Requirement

Evaluation

Chapter 3:Research Methodology

Facility Location

Logistics Management
Factors that Affect Location Decisions Distance Measures Classification of Planar Facility Location Problems Planar Single-Facility Location Problems
Minisum Location Problem with Rectilinear Distances Minisum Location Problem with Euclidean Distances

Minimax Location Problem with Rectilinear Distances

Minimax Location Problem with Euclidean Distances

Planar Multi-Facility Location Problems

Minisum Location Problem with Rectilinear Distances

Chapter 3:Research Methodology

Logistics Management can be defined as the management of the transportation and distribution of goods. The term goods includes raw materials or subassemblies obtained from suppliers as well as finished goods shipped from plants to warehouses or customers. Logistics management problems can be classified into three categories: Location Problems: involve determining the location of one or more new facilities in one or more of several potential sites. The cost of locating each new facility at each of the potential sites is assumed to be known. It is the fixed cost of locating a new facility at a particular site plus the operating and transportation cost of serving customers from this facility-site combination.

Chapter 3:Research Methodology

Allocation Problems: assume that the number and location of facilities are known a priori and attempt to determine how each customer is to be served. In other words, given the demand for goods at each customer center, the production or supply capacities at each facility, and the cost of serving each customer from each facility, the allocation problem determines how much each facility is to supply to each customer center. Location-Allocation Problems:involve determining not only how much each customer is to receive from each facility but also the number of facilities along with their locations and capacities.

Chapter 3:Research Methodology Planar Single-Facility Location Formulations

Minisum Formulation :
Min f(x) = wi d(X, Pi)

where X = (x, y) : location of the new facility Pi = (ai, bi) : location of the i-th exiting facility, i = 1, , m wi : weight associated to the i-th exiting facility For example, wi = , ti : number of trips per month,

where ci : cost per hour of travel, vi : average velocity. Minimax Formulation :

Min f(x) = Max {wi d(X, Pi)}

Min z

s. t. wi d(X, Pi) z, i = 1, , m

Chapter 3:Research Methodology

Insights for the Minisum Problem with Euclidean Distance
Hole P1 Horizontal pegboard P5 P4 w4 w2 P2 P3 String

w5

w1

w3

Majority Theorem :

Weight proportional to wi

When one weight constitutes a majority of the total weight, an optimal new facility location coincides with the existing facility which has the majority weight.

Chapter 3:Research Methodology

Majority Theorem : When one weight constitutes a majority of the total weight, an optimal new facility location coincides with the existing facility which has

the majority weight.

Chapter 3:Research Methodology

Minisum Location Problem with Rectilinear Distances

As follows
w i [|x a i | |y bi |] Min f(x, y) = i=1
m

Note that where

f(x, y) = f1(x) + f2(y) f1(x) = w i |x a i |

i=1
m

f2(y) = w i |y bi |
i=1

The cost of movement in the x direction is independent of the cost of movement in the y direction, and viceversa. Now, we look at the x direction. f1(x) is convex a local min is a global min.

Minisum Location Problem with Rectilinear Distances

As follows:

The coordinates of the existing facilities are sorted so that

a1 a2 a3 .

Now, we consider the case of m = 3. Case x a1 : f1(x) = w1 |a1 - x| + w2 |a2 - x| + w3 |a3 - x| = - (w1 + w2 + w3)x + w1 a 1 + w2 a 2 + w3 a 3 = - W x + w1 a 1 + w2 a 2 + w3 a 3 , where W = w1 + w2 + w3 Case a1 x a2 : f1(x) = w1 |a1 - x| + w2 |a2 - x| + w3 |a3 - x| = (w1 - w2 - w3)x - w1 a 1 + w2 a 2 + w3 a 3 = (- W + 2 w1) x - w1 a 1 + w2 a 2 + w3 a 3

Objective Function f1(x)

General Graph using Iso-cost contour lines
- w1 - w2 - w3

The slope changes sign

w1 + w2 + w3

w1 - w2 - w3 w1 + w2 - w3

w1 w2 w3 a1 a2 a3

Minisum Location Problem with Rectilinear Distances

Example
Find the optimal location of facility with he
respect to four (known) possible locations which coordinates are P1=(6,11), P2=(12,5), P3=(14,7), and P4=(10,16). The objective is to minimize the maximum distance from the existing facility location to new facility location and from the new facilty location to its existing faciltity. The distances from the locations to their closest existin facility are h1=10, h2=16, h3=14, and h4=11. Assume that distances are rectilinear. If multiple optima exist, find all optimal solutions.
6 (10, 7) (12, 5) h2 = 16 (5, 4) 6 8 10 12 14 8 (14, 7) h3 = 14 10 12 (6, 11) h1 = 10 16 (10, 16) h4 = 11 14

(12, 9)

Minimax Location Problem with Rectilinear Distances (cont.)

Notation

EF (existing facilities) locations : Pi = (ai, bi), i = 1, , m

NF (new facility) location : X = (x, y) Travel distance from EF i to the nearest Facility = hi, i = 1, , m

Travel distance from NF to EF i = |x - ai| + |y - bi|

Formulation : Min where Min s. t. g(x, y) g(x, y) = max {|x - ai| + |y - bi| + hi} z |x - ai| + |y - bi| + hi z, i = 1, , m

Chapter 3:Research Methodology

Location Allocation Problem Quadratic Assignment Problem

Machine layout Problem

End