Professional Documents
Culture Documents
OPERATIONS
FORTIES GAS LIFT SUPPORT TEAM
VIJAY POTHAPRAGADA
SURVEILLANCE ENGINEERS
OWEs
©CAMCO 1999
CONTENTS
✔WELL AND RESERVOIR INFLOW PERFORMANCE
✔OUTFLOW PERFORMANCE AND MULTIPHASE FLOW
✔TYPES OF ARTIFICIAL LIFT
✔GAS LIFT
✔CONTINUOUS FLOW UNLOADING SEQUENCE
✔GAS LIFT VALVE MECHANICS
✔GAS LIFT WELL OPERATION
✔GAS LIFT WELL OPTIMIZATION
✔GAS LIFT WELL TROUBLESHOOTING
✔HEADING-INSTABILITY-SLUGGING
©CAMCO 1999
WELL AND RESERVOIR
INFLOW PERFORMANCE
©CAMCO 1999
WELL & RESERVOIR INFLOW
PERFORMANCE
✔ WATER DRIVE
©CAMCO 1999
DISSOLVED GAS DRIVE
©CAMCO 1999
WELL & RESERVOIR INFLOW
PERFORMANCE
✔ DISSOLVED / SOLUTION GAS DRIVE
✔ CONSTANT VOLUME
✔ NO WATER ENCROACHMENT
✔ TWO PHASE FLOWING RESERVOIR BELOW
BUBBLE POINT
✔ NO GAS CAP
✔ PI NOT LINEAR
✔ PI DECLINES WITH DEPLETION
✔ FORMATION GOR INCREASES WITH DEPLETION
✔ LEAST EFFICIENT WITH 15% TO 25% RECOVERY
©CAMCO 1999
GAS CAP DRIVE
©CAMCO 1999
WELL & RESERVOIR INFLOW
PERFORMANCE
©CAMCO 1999
©CAMCO 1999
WATER DRIVE
WELL & RESERVOIR INFLOW
PERFORMANCE
✔WATER DRIVE
✔ NOT CONSTANT VOLUME
✔ RESERVOIR PRESSURE MORE CONSTANT -
EXPANSION OF WATER 1 IN 2500 PER 100 PSI
✔ PI MORE CONSTANT
✔ GOR MORE CONSTANT
✔ COMBINATION OF WATER DRIVE & GAS CAP
EXPANSION
✔ OFTEN SUPPLEMENTED BY WATER INJECTION
✔ MOST EFFICIENT WITH UPTO 70% RECOVERY
©CAMCO 1999
WELL & RESERVOIR INFLOW
PERFORMANCE
PRODUCTIVITY INDEX
q
q = J(Pws - Pwf) or J = ------------------
Pws - Pwf
©CAMCO 1999
WELL & RESERVOIR INFLOW
PERFORMANCE
2000
1000
0
0 10000 20000 30000
Production Rate [stbo/d]
©CAMCO 1999
WELL & RESERVOIR INFLOW
PERFORMANCE
SUMMARY OF FACTORS AFFECTING PREDICTION
OF WELL PRODUCTION
✔ PRESENCE OF THREE PHASE FLOW
✔ NATURE OF DRIVE MECHANISMS
✔ PHYSICAL NATURE OF RESERVOIR (NON HOMOGENEOUS)
✔ AVAILABILITY OF STABILIZED FLOW
✔ CHANGES OVER TIME & DRAWDOWN
✔ INCREASED GAS SOLUTION NEAR WELLBORE
✔ STABILISED FLOW NEAR WELLBORE
✔ FLOW REGIME NEAR WELLBORE
✔ CRITICAL FLOW AT WELLBORE
©CAMCO 1999
OUTFLOW PERFORMANCE
AND MULTIPHASE FLOW
©CAMCO 1999
OUTFLOW PERFORMANCE AND
MULTIPHASE FLOW
MOVEMENT OF A MIXTURE OF FREE GASES AND LIQUIDS
©CAMCO 1999
SURFACE PRESSURE PRODUCED FLUID
INJECTION GAS
WELL OUTFLOW
RELATIONSHIP
(VLP) or (TPC)
RESERVOIR
PRESSURE SANDFACE WELL
PRESSURE
BHFP INFLOW (IPR)
©CAMCO 1999
OUTFLOW PERFORMANCE AND
MULTIPHASE FLOW
✔ VERTICAL FLOWING GRADIENTS
✔ HORIZONTAL FLOWING GRADIENTS
©CAMCO 1999
©CAMCO 1999
©CAMCO 1999
©CAMCO 1999
ARTIFICIAL LIFT
©CAMCO 1999
TYPES OF ARTIFICIAL LIFT
✔ ROD PUMPS
✔ HYDRAULIC PUMPS
✔ GAS LIFT
©CAMCO 1999
©CAMCO 1999
GAS LIFT
©CAMCO 1999
TYPES OF GAS LIFT
✔ PLUNGER LIFT
©CAMCO 1999
APPLICATIONS OF CONTINUOUS FLOW
GAS LIFT
✔TO ENABLE WELLS THAT WILL NOT FLOW
NATURALLY TO PRODUCE
✔TO INCREASE PRODUCTION RATES IN FLOWING
WELLS
✔TO UNLOAD A WELL THAT WILL LATER FLOW
NATURALLY
✔TO REMOVE OR UNLOAD FLUID IN GAS WELLS
✔TO BACK FLOW SALT WATER DISPOSAL WELLS
✔TO LIFT AQUIFER WELLS
©CAMCO 1999
ADVANTAGES OF GAS LIFT
10 TO 80000 BPD
©CAMCO 1999
PRODUCED FLUID CONSTANT FLOWGAS LIFT WELL
PRESSURE (PSI)
INJ ECTION GAS 0 1000 2000
0
FL
OW
IN
1000
G
TU
CASING PRESSURE WHEN
BI
WELL IS BEING GAS LIFTED
NG
PR
2000
ES
SU
RE
GR
DEPTH (FT TVD)
3000
AD
IEN
T
OPERATING GAS LIFT VALVE
4000
5000
6000
SIBHP
7000
FBHP
©CAMCO 1999
PRODUCED FLUID CONSTANT FLOWGAS LIFT WELL
PRESSURE (PSI)
INJ ECTION GAS 0 1000 2000
0
FL
OW
IN
G
1000
TU
BI
CASING PRESSURE WHEN
NG
WELL IS BEING GAS LIFTED
PR
2000
ES
SU
RE
GR
DEPTH (FT TVD)
3000
AD
IEN
T
4000
5000
OPERATING GAS LIFT
VALVE
6000
SIBHP
7000
FBHP
©CAMCO 1999
TUBING FLOW ANNULAR FLOW
PRODUCED FLUID
INJECTION GAS
©CAMCO 1999
GAS LIFT SYSTEM CONSIDERATIONS
©CAMCO 1999
CONTINUOUS FLOW
UNLOADING SEQUENCE
©CAMCO 1999
TO SEPARATOR/STOCK TANK
PRESSURE PSI
2000
CA
SI
N
G
TU
PR
BI
6000
ES
DEPTH FTTVD
SU
G
SECOND VALVE
RE
PR
OPEN
ES
SU
RE
8000
THIRD VALVE
OPEN
10000
FOURTH VALVE
OPEN
12000
14000
TUBING PRESSURE
SIBHP
CASING PRESSURE
FIGURE 3-1
The fluid level in the casing and the tubing is at surface. No gas is being injected into the casing and no fluid is being produced. All the gas lift valves are open. The
pressure to open the valves is provided by the weight of the fluid in the casing and tubing.
Note that the fluid level in the tubing and casing will be determined by the shut in bottom hole pressure (SIBHP) and the hydrostatic head or weight of the column of
fluid which is in turn determined by the density. Water has a greater density than oil and thus the fluid level of a column of water will be lower than that of oil.
©CAMCO 1999
TO SEPARATOR/STOCK TANK
PRESSURE PSI
2000
6000
DEPTH FTTVD
SECOND VALVE
OPEN
8000
THIRD VALVE
OPEN
10000
FOURTH VALVE
OPEN 12000
14000
TUBING PRESSURE
SIBHP
CASING PRESSURE
FIGURE 3-2
Gas injection into the casing has begun. Fluid is U-tubed through all the open gas lift valves. No formation fluids are being produced because the pressure in the
wellbore at perforation depth is greater than the reservoir pressure i.e. no drawdown. All fluid produced is from the casing and the tubing. All fluid unloaded from
the casing passes through the open gas lift valves. Because of this, it is important that the well be unloaded at a reasonable rate to prevent damage to the gas lift
valves.
©CAMCO 1999
TO SEPARATOR/STOCK TANK PRESSURE PSI
6000
DEPTH FTTVD
SECOND VALVE
OPEN
8000
THIRD VALVE
OPEN
10000
FOURTH VALVE
OPEN 12000
14000
TUBING PRESSURE
SIBHP
CASING PRESSURE
FIGURE 3-3
The fluid level has been unloaded to the top gas lift valve. This aerates the fluid above the top gas lift valve, decreasing the fluid density. This reduces the pressure in
the tubing at the top gas lift valve, and also reduces pressure in the tubing at all valves below the top valve. This pressure reduction allows casing fluid below the top
gas lift valve to be U-tubed further down the well and unloaded through valves 2, 3 and 4.
If this reduction in pressure is sufficient to give some drawdown at the perforations then the well will start to produce formation fluid.
©CAMCO 1999
TO SEPARATOR/STOCK TANK PRESSURE PSI
6000
DEPTH FTTVD
SECOND VALVE
OPEN
8000
THIRD VALVE
OPEN
10000
FOURTH VALVE
OPEN 12000
14000 DRAWDOWN
TUBING PRESSURE
CASING PRESSURE FBHP SIBHP
FIGURE 3-4
The fluid level in the annulus has now been unloaded to just above valve number two. This has been posssible due to the increasing volume of gas passing through
number one reducing the pressure in the tubing at valve two thus enabling the U-tubing process to continue.
©CAMCO 1999
TO SEPARATOR/STOCK TANK PRESSURE PSI
6000
DEPTH FTTVD
SECOND VALVE
OPEN
8000
THIRD VALVE
OPEN
10000
FOURTH VALVE
OPEN 12000
14000
DRAWDOWN
TUBING PRESSURE
CASING PRESSURE FBHP SIBHP
FIGURE 3-5
The fluid level in the casing has been lowered to a point below the second gas lift valve. The top two gas lift valves are open and gas being injected through both
valves. All valves below also remain open and continue to pass casing fluid.
The tubing has now been unloaded sufficiently to reduce the flowing bottom hole pressure (FBHP) below that of the shut in bottom hole pressure (SIBHP). This gives
a differential pressure from the reservoir to the wellbore producing a flow of formation fluid. This pressure differential is called the drawdown
©CAMCO 1999
TO SEPARATOR/STOCK TANK PRESSURE PSI
4000
TOP VALVE CLOSED
6000
DEPTH FTTVD
SECOND VALVE
OPEN
8000
THIRD VALVE
OPEN
10000
FOURTH VALVE
OPEN 12000
14000
DRAWDOWN
TUBING PRESSURE
CASING PRESSURE FBHP SIBHP
FIGURE 3-6
The top gas lift valve is now closed, and all the gas is being injected through the second valve. When casing pressure operated valves are used a slight reduction in the
casing pressure causes the top valve to close. With fluid operated and proportional response valves, a reduction in the tubing pressure at valve depth causes the top
valve to close. Unloading the well continues with valves 2, 3 and 4 open and casing fluid being removed through valves 3 and 4.
©CAMCO 1999
TO SEPARATOR/STOCK TANK PRESSURE PSI
4000
TOP VALVE CLOSED
6000
DEPTH FTTVD
SECOND VALVE
OPEN
8000
THIRD VALVE
OPEN
10000
FOURTH VALVE
12000
OPEN
14000
DRAWDOWN
TUBING PRESSURE
CASING PRESSURE FBHP SIBHP
FIGURE 3-7
The No. 3 valve has now been uncovered. Valves 2 and 3 are both open and passing gas. The bottom valve below the fluid level is also open.
Note that the deeper the point of injection the lower the FBHP and thus the greater the drawdown on the well. As well productivity is directly related to the drawdown
then the deeper the injection the greater the production rate.
©CAMCO 1999
TO SEPARATOR/STOCK TANK
PRESSURE PSI
4000
TOP VALVE CLOSED
6000
DEPTH FTTVD
SECOND VALVE
CLOSED
8000
THIRD VALVE
OPEN
10000
FOURTH VALVE
12000
OPEN
14000 DRAWDOWN
TUBING PRESSURE
CASING PRESSURE FBHP SIBHP
FIGURE 3-8
The No. 2 valve is now closed. All gas is being injected through valve No 3. Valve No 2 is closed by a reduction in casing pressure for casing operated valves or a
reduction in tubing pressure for fluid operated and proportional response valves. Valve No 3 is the operating valve in this example. This is because the ability of the
reservoir to produce fluid matches the ability of the tubing to remove fluids (Inflow/Outflow Performance). The operating valve can either be an orifice valve or can be a
gas lift valve. The valve in mandrel No 4 will remain submerged unless operating conditions or reservoir conditions change.
©CAMCO 1999
FIGURE 3-8: Example of the Unloading Sequence
Casing Operated Valves and Choke Control of Injection Gas
2000
1800
1600
1400
1200
Pressure psi
1000
800
600
400
200
0
12:00 AM 03:00 AM 06:00 AM 09:00 AM 12:00 PM 03:00 PM 06:00 PM
Time
©CAMCO 1999
GAS LIFT VALVE
MECHANICS
©CAMCO 1999
GAS LIFT VALVE MECHANICS
©CAMCO 1999
Diaphragm/
Atmospheric Bellows
Spring
Stem Upstream/
Casing
Stem Tip
Upstream
Downstream
Port
Downstream/Tubing
Pc (Ab - Ap) + Pt Ap = Pb Ab
Pb - Pt (Ap/Ab)
SOLVING FOR Pc Pc = --------------------------
1 - (Ap/Ab)
C hevron Chevron
P ac king Packing
S tac k Stack
B ellow s Bellows
S quare E dged
S eat
Pt
C hevron Chevron
P ac king Pt Packing
S tac k Stack
Chevron
Packing
Stack
Bellows
Chevron
Packing
Stack
Pc
Pc
Spring
Adjustment
Large T.C. Ball Nut & Lock Nuts
Tapered
T.C. Seat
Stem Tip (Ball)
Square Edged
Chevron Pt Seat
Packing
Stack Chevron
Packing
Stack Pt
SUB-CRITICAL
FLOW
ORIFICE FLOW
ION
G
RE
G
LIN
O TT
R
TH
PTUBING = 55%
©CAMCO 1999
RDO-5 Orifice Valve, 32/64" Port, Cd = 0.76
8.00
7.00
6.00
Gas Flowrate (mmscf/d)
5.00
4.00
3.00
2.00
Calculated Flowrate Measured Flowrate
0.00
0 200 400 600 800 1000 1200 1400 1600 1800 2000
©CAMCO 1999
©CAMCO 1999
©CAMCO 1999
5 1/2” MMRG-4, 1 1/2” POCKET
ROUND MANDREL DESIGN
ENGINEERING DATA
PART NUMBER 05712-000-00001
SIZE 5 1/2”
MAX O.D. 7.982”
MIN I.D. 4.756”
DRIFT I.D. 4.653”
THREAD 17 LB/FT MANN BDS B x P
TEST PRESSURE INTERNAL 7740 PSI
TEST PRESSURE EXTERNAL 6280 PSI
LATCH TYPE RK, RK-1, RKP, RK-SP
KICKOVER TOOL OM-1, OM-1M, OM-1S
RUNNING TOOL RK-1 15079
PULLING TOOL 1 5/8” JDS 15155
MATERIAL 410 S.S., 13 CR 22 HRC MAX
TENSILE STRENGTH (EOEC) 490,000 LBS
CAMCO 1996
©CAMCO 1999
©CAMCO 1999
GAS LIFT WELL
OPERATION
©CAMCO 1999
GAS LIFT WELL OPERATION
✔ UNLOAD WELL CAREFULLY
50 PSI (3.5 BAR) PER 10 MINS / 1 BBL PER MIN
©CAMCO 1999
GAS LIFT WELL OPERATION
©CAMCO 1999
GAS LIFT WELL
OPTIMIZATION
©CAMCO 1999
GAS LIFT WELL OPTIMISATION
✔ SURFACE FACILITIES
✔WELLHEAD/FLOWLINE CHOKES
✔SEPARATOR PRESSURES
✔COMPRESSOR DISCHARGE PRESSURE/THROUGHPUT
©CAMCO 1999
©CAMCO 1999
GAS LIFT WELL
TROUBLESHOOTING
©CAMCO 1999
THE GAS LIFT SYSTEM
©CAMCO 1999
GAS LIFT WELL TROUBLESHOOTING
✔INLET PROBLEMS
✔CHOKE SIZED TOO LARGE
✔CHOKE SIZED TOO SMALL
✔LOW CASING PRESSURE
✔HIGH CASING PRESSURE
✔VERIFY GAUGES
✔LOW GAS VOLUME
✔EXCESSIVE GAS VOLUME
✔COMPRESSOR FLUCTUATIONS
©CAMCO 1999
GAS LIFT WELL TROUBLESHOOTING
✔OUTLET PROBLEMS
✔VALVE RESTRICTIONS
✔HIGH BACK PRESSURE
✔SEPARATOR OPERATING PRESSURE
©CAMCO 1999
GAS LIFT WELL TROUBLESHOOTING
✔DOWNHOLE PROBLEMS
✔HOLE IN TUBING
✔OPERATING PRESSURE VALVE BY SURFACE CLOSING
METHOD
✔WELL BLOWING DRY GAS
✔WELL WILL NOT TAKE ANY INPUT GAS
✔WELL FLOWING IN HEADS
✔INSTALLATION STYMIED AND WILL NOT UNLOAD
✔VALVE HUNG OPEN
✔VALVE SPACING TOO WIDE
©CAMCO 1999
GAS LIFT WELL TROUBLESHOOTING
✔TROUBLESHOOTING TECHNIQUES
✔CALCULATIONS - ANALYSIS OF CASING PRESSURE
✔FLOWING PRESSURE AND TEMPERATURE SURVEYS
✔ECHOMETER SURVEYS
✔TAGGING FLUID LEVEL
✔TWO PEN PRESSURE RECORDER CHARTS
✔MULTI-RATE TEST ANALYSIS
✔HISTORICAL WELL TEST ANALYSIS
✔COMPUTER MODELLING
✔EXAMPLES
©CAMCO 1999
©CAMCO 1999
©CAMCO 1999
©CAMCO 1999
©CAMCO 1999
©CAMCO 1999
-HEADING-
-INSTABILTIES-
-SLUGGING-
©CAMCO 1999
HEADING - INSTABILITIES - SLUGGING
✔ VALVE PROBLEMS
©CAMCO 1999
TUBING HEADING
©CAMCO 1999
CASING/ANNULUS HEADING
©CAMCO 1999