SEMINAR ON GOVERNING SYSTEM OF

210MW KWU TURBINE

KUNAL U .TEMBHARE JUNIOR ENGINEER (GEN)

Introduction:To govern means to control and regulate certain parameters to achieve expected functional requirements. Governing system can, therefore be preliminary defined as the system designed to achieve functional requirement of turbo-generator operation by controlling and regulating steam turbine input parameters viz. turbine inlet pressure of steam, mass flow rate of steam etc.

Methods of governing:Generally for utility steam turbines following two methods are popularly used:1] Nozzle governing2] Throttle governing-

Functions of governing system:1] To modulate the control valves to adjust the steam flow as per the load, keeping speed constant. 2] Control of turbine speed at no load to permit the unit to be synchronized to the grid. 3] Control of the turbine load when running in parallel with other generating sets. 4] Protective gears to ensure safe operation of the turbine under all conditions. 5] Must have facility to test the protective devices.

Governing system of 210MW KWU unit:-

The turbine of 210MW KWU unit is equipped with electro-hydraulic governing system to facilitate the operation of the turbo set in inter- connected grid system. The electrical measuring and processing of signal offer the advantage such as flexibility, dynamic stability and simple relationship of complicated functional relationship.

Structure of electro-hydraulic control system:-

Structure of electro-hydraulic controller:

The structure of electro- hydraulic controller is comprises of following sub-control loops: 1] Speed control loop. 2] Load control loop 3] Pressure control loop. 4] Selection circuit (control mode selection). 5] Admission control loop (position controller).

Electro-hydraulic controller block diagram

Different oils, their colour codes, sources and purpose in KWU Governing System
S.No 1. Name of Oil Source & pressure MOP/AOP ( 7-8.5 Kg/cm2) Purpose To establish Trip Oil, Aux Trip Oil, Trip Oil, Start-up Oil, Aux Start-up Oil, Aux Secondary Oil, Secondary Oil, Primary Oil, Etc Colour Code

Control Oil

2. 3. 4.

Trip Oil Aux Trip Oil Start-up Oil

Main Trip Valve (4.8-6 Kg/cm2) To reset , Open & Trip stop valve Main Trip Valve (4.8-6 Kg/cm2) Starting Device ( 5.5 Kg/cm2) Starting Device ( 5.5 Kg/cm2) To trip Hydraulic Trip Device To assist Resetting & Opening Stop Valves To Reset Main Trip Valve & Hydraulic Trip Device Input Signal to Hydraulic Converter

5.

Aux Start-up Oil Aux Secondary Oil Secondary Oil (HP/IP) Primary Oil Test Oil

6.

Speeder Gear ( 2.3-4.8 Kg/cm2)

7.

Hyd/Electro-Hyd Converter ( 0-6 To govern HP/IP Control Valve Kg/cm2) opening Primary Oil Pump ( 0-2.3 Kg/cm2) Feedback speed signal for HG

8.

9.

Over Speed Test Device ( 2.0 Kg/cm2)

To test Over Speed Test Device

BLOCK DIAGRAM OF GOVERNING SYSTEM

Remote Trip Solenoid Filtered Valves Control Oil Main Trip Valves

TEST V/V

STOP V/V SERVO MOTOR

STOP & CONTRO L VALVE CONTROL VALVE SERVO MOTOR

AOP Trip Oil Filter

MOP AOP Discharge header

Secondary Oil

Aux Start-up Oil

Aux Trip Oil

Electro-Hyd Converter

Hyd Converter

Start-up Oil

Startin g Device

Filtered Controlled Oil Hyd. Trip Device

RAISING STARTING DEVICE POSITION TO DEBRINGING THE STARTING DEVICE TO 0 POSITION TO PRESSURISE START-UP & AUX STATR-UP OIL TO OPEN BUILD START-UP &PRODUCING AUX STATR-UP OIL TO RESET STOP& STOP VALVES AND AUX SECONDARY OIL MAIN TRIP VALVES AND HYD. TRIP DEVICE
Hand Wheel Moto r

STARTING DEVICE
TO MTV & HTD V/V
CONTROL OIL FROM AOP/MOP

Drain

Aux Start-up Oil (0 (5.5 Kg/cm2)

TO TEST V/V OF STOP V/V

Drain

Start-up Oil (0 (5.5 Kg/cm2) Kg/cm2)

75 50 25 0
Starting Device In %

100

STARTING DEVICE

Position at MCR

RESETTING OF MTV
REMOTE TRIP SOLENOID OPERATED VALVES CONTROL OIL FROM AOP/MOP
A O P D i s h a r g e h e a d e r AOP/ MOP

TRIP OIL TO HOLD STOP V/VS & AND TO PRODUCE SECONDARY OIL DRAIN

Filter

AUX START-UP OIL TO RESET MTV & HTD

AUX TRIP OIL TO HYDRAULIC TRIPING DEVICES

TRIPPING OF MTV THROUGH RTSV (ELECTRICAL)

TRIPPING THROUGH RTSV

REMOTE TRIP SOLENOID OPERATED VALVES CONTROL OIL FROM AOP/MOP

TRIP OIL TO HOLD STOP V/VS & AND TO PRODUCE SECONDARY OIL DRAIN

Filter

AUX START-UP OIL TO RESET MTV

AUX TRIP OIL TO HYDRAULIC TRIPING DEVICES

TRIPPING OF MTV THROUGH HYDRAULIC TRIP DEVICE (MECHANICAL)

TRIPPING THROUGH HYD TRIPDEVICE

REMOTE TRIP SOLENOID OPERATED VALVES

TRIP OIL TO HOLD STOP V/VS & AND TO PRODUCE SECONDARY OIL
DRAIN

CONTROL OIL FROM AOP/MOP

Filter

AUX START-UP OIL TO RESET HYD TRIP DEVICES AUX TRIP OIL TO HYDRAULIC TRIPING DEVICES

AUX START-UP OIL TO RESET MTV

HYDRAULIC TRIP DEVICE

AUX TRIP OIL TO THE HYDRAULIC TRIPING DEVICES

RESETTING OF RTSV, HYD. TRIP DEVICES & MTV THROUGH

RESETTING OF RTSV, HYD. TRIP DEVICES & MTV THROUGH

REMOTE TRIP SOLENOID OPERATED VALVES CONTROL OIL FROM AOP/MOP

TRIP OIL TO HOLD STOP V/VS & AND TO PRODUCE SECONDARY OIL DRAIN

Filter

AUX START-UP OIL TO RESET MTV

AUX START-UP OIL TO RESET HYDRAULIC TRIP DEVICES

HYDRAULIC TRIP DEVICE

AUX TRIP OIL TO THE HYDRAULIC TRIPING DEVICES

STOP V/V OPERATION

START-UP OIL TO TEST V/V
TEST VALVE

MTV

TRIP OIL TO STOP V/V

RTSVS

DRAIN

Filter

AUX START-UP OIL TO MTV

S/D

AUX START-UP OIL TO HYD TRIP DEVICE

STOP VALVE SERVOMOTOR HYD TRIP DEVICE

AUX TRIP OIL TO HYD TRIP DEVICE

OPENING OF STOP VALVES BY RESETTING OF RTSV(DE-ENERGIZING) RAISING STARTING DEVICE & HYD. TRIP DEVICES & MTV THROUGH STARTING DEVICE AT 0 DRAIN

STOP VALVE

STOP VALVE SERVO-MOTOR

RESETTING/OPENING/ TRIPPING OF STOP VALVE

Drain

TRIP OIL ABOVE PISTON

CYLINDER SPRING PISTON SPRING DISC

TRIP OIL BELOW PISTON DISC

PISTON DISC

TRIPPING RESETTING OPENING

TURBINE OVERSPEED TRIP DEVICE

AUX START-UP OIL TO RESET AUX TRIP OIL

FLY BOTL Drain

Aux Trip Oil

TURBINE OVERSPEED TRIP DEVICE

THRUST BEARING TRIP DEVICE

AUX START-UP OIL TO RESET AUX TRIP OIL

TURBINE SHAFT

TEST OIL

RESETTING OF Thrust TRIPPING OF Thrust Bearing TRIP DEVICE

Drain

Resetting Of Low Vacuum Trip Device Tripping Of Low Vacuum Trip Device

Low Vacuum Trip Device

Vacuum Atmosphere

Drain Control Oil Aux Trip Oil Drain

LOW VACUUM TRIP DEVICE

HP Sec. Oil

HG & EHG
Aux Sec Oil from S/G Hydraulic Converter Amplifier Piston
Control Oil

Follow - up valves IP Sec. Oil

Trim Device

HP Sec. Oil Electro-Hydraulic Converter Trip Oil From MTV

Follow - up valves IP Sec. Oil

0-10V Supply from ATRS Control Oil

Amplifier Piston
Trim Device

Trip Oil From MTV

HG/E HG

THANK YOU