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SHIPPING COVERS ON SUCTION AND DISCHARGE FLANGES BULL PLUGS IN SEAL HOUSING, PORTS AND FLANGE PRESSURE TAPS DRIVER SHIPPED SEPARATELY FROM PUMP AND GEARBOX COUPLING AND OTHER SHIP LOOSE ITEMS SUCH AS SPECIAL TOOLS ARE ATTACHED TO THE SKID CHECK FOR SHIPPING DAMAGE
STORAGE
INSPECTION
PROVIDE 10 DIAMETERS OF STRAIGHT PIPE ON SUCTION PROVIDE 5 DIAMETERS ON DISCHARGE ALWAYS INSTALL CHECK VALVE IN DISCHARGE PIPING NEVER USE CONCENTRIC OR ECCENTRIC REDUCERS CLOSE TO SUCTION SUCTION AND DISCHARGE PIPES TO BE SUPPORTED INDEPENDENTLY FROM PUMP FLANGES CONTROL VALVE (FCV or manual) SHOULD BE INSTALLED CLOSE TO THE PUMP
PIPING CONNECTIONS
Align process piping to pump Constrain piping to maintain allowable forces and moments (See Outline drawing for allowables) Torque piping connections Verify alignment after all piping connections have been made
MOUNTING
BMP/BMC HORIZONTAL:
MOTOR REMOVAL NOT REQUIRED FOR MAINTENANCE PROVIDE SIDE ROOM FOR MAINTENANCE
MOUNTING
MOUNTING
MOTOR INSTALLATION
COUPLING ALIGNEMENT
Ensure shaft hubs are undamaged If pump casing removed for maintenance, re-install shims before alignment process Align motor to the pump Alignment tolerances to achieve (Record actual values)
Axial Coupling DBSE should be established from the coupling drawing Parallel +/- .002 (0.05mm) Angular +/- .002 (0.05mm)
PRESSURIZE CASING
VENT CASING IF POSSIBLE (Through port 5 or 6)
START-UP
OPEN THE SUCTION VALVE AT 100% OPEN DISCHARGE VALVE PARTIALLY (depending on valve size and piping section) NEVER START AGAINST CLOSED DISCHARGE VALVE START CONTROL CRITICAL PARAMETERS (Oil pressure, minimum flow) BRING THE PUMP TO THE DESIRED FLOW BY THROTTLING DISCHARGE VALVE ADJUST THE COOLING WATER FLOW THROUGH THE HEAT EXCHANGER:
REQUIRED TEMPERATURE OF OIL IN THE GEARBOX SUMP: 60 TO 80C
START-UP
CHECK FOR ANY LEAKAGE ON PORT 1 CHECK THE LEVEL OF OIL CHECK THE LEVEL IN SEAL BUFFER POT (IF APPLICABLE) CHECK ALL PARAMETERS ACCORDING TO THE DESIGN:
FLOW, DIFFERENTIAL PRESSURE ( HEAD), AMPERAGE, BUFFER PRESSURE