A VOCATIONAL TRAINING REPORT ON BHILAI STEEL PLANT

-By RAHUL KUMAR GUPTA

O. P. JINDAL INSTITUTE OF TECHNOLOGY

(17/5/2010-12/6/2010) A VOCATIONAL TRAINING REPORT ON BHILAI STEEL PLANT (B.S.P.) AT BHILAI (C.G.) SUBMITED BY:RAHUL KUMAR GUPTA

DEPARTMENT: MECHANICAL (4th SEM) O.P.J.I.T., RAIGARH , CHATTISHGARH

ACKNOWLEDGEMENT

I avail this opportunity to express my deep gratitude and whole hearted thanks to our respected sir Mr. A. K. ROY (H.O.D MECHANICAL) who has been always there to help us through our problems. And finally it would not be out of place to thank all of those technical experts who have directly or indirectly helped us throughout our training period.

MACHINE SHOP 1

Machine Shop has a vital role in maintainig the plant equipment so far as it supplies bulk of spare parts by the various units. It acquires an added significance by virtue of the finishing line of manufacturing activties of Engineering Shops.

MAIN ACTIVITIES
o

Manufacturing of spares, changeables, tools, tackles etc. required for maintenance and operation of various departments. Reclamation of worn out spares. Manufacturing and modificaton of equipment / spares for development work from the point of view of import substitution, cost reduction etc.

SECTIONS:

Machine shop is divided into following sections.

1. Machining Section:

The machining section carries out the following function:1. manufacture of various spares of a wide variety, out of forged, casting and fabricated blanks. 2. finishing of reclaimed parts. 3. modification of various spares by machining.

For performing the above, e machine tools ranging from extra heavy duty to light duty are used which are:

A. lathes B. shapers C. planning m/cs D. slotter E. vertical boring m/cs F. pillar and radial drilling m/cs G. plano milling m/cs

2. Planning section :

1. receipt, document and storage of work orders received and master cards department wise. 2. collection prepration of raw materials to m/cs and transportation of finished products. 3. advance prepration of co.ordination with tool room.

Technology section:

The section is responsible for working out the technological processing of jobs to manufactured. The responsibilities of section are: 1. prepration of master cards, dealing sequence of of operations, types of m/cs tools to be employed, sequence of machining of each machine, cutting tools to be used.

Assembly section:

Planned manufacture of new assemblies i.e crane wheels of various types and size for different departments. Repairs/reconditioning of parts/equipment of various departments during scheduled repairs Repairs of babbitt bearing for various shops

Tool room and heat treatment section

The tool room is intended to Produce &recondition various metal cutting tools &cutters Repair measuring instruments/ tools, hand-tools etc Manufacture jigs, fixtures, gauges, templates & special cutters Manufacture machine tool accessories, and various other tackles Manufacture precision components where high accuracy is demanded

MAINTANANCE SECTION

1.

2. 3.

The upkeep maintenance of machine tools and all other installation of machine shop -I are carried out by the following responsibilities :Regular checkup of condition of machine tools. Attending day-day minor breakdown. Attending to major breakdown in such a way so as to curtail down time of machine to minimum.

STORES SECTION

Controlled by the in charge tool room. This section insure the supply of tool items and consumable required by machine tools. This section is also responsible for procurement of all items especially required by machine shop-I.

THANKYOU