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STRENGTH
WEIGHT RELIABILITY Aircraft Research & Design Centre
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PARTS OF AN AIRCRAFT
STRUCTURES
TYPICAL AIRFRAME-3D
AIRCRAFT STRUCTURE MUST BE DESIGNED IN SUCH A WAY THAT IT SHOULD WITHSTAND ALL THE STRESSES IMPOSED UPON IT BY THE FLIGHT AND GROUND LOADS WITHOUT ANY PERMANENT DEFORMATION.
LOADS ON AN AIRCRAFT
Loads acting on each element of the structure are to be considered for design . FACTORS OF LOADS: AIR LOADS : Pressure, lift, drag during maneour, gust load. LANDING LOADS : On ground, water & arrested landing ( on ships). POWER PLANT LOADS : Thrust, Torque, Gyroscopic TAKE OF LOADS : Assisted, Catapulating.
SPECIAL LOADS: Hoisting, towing, canopy, seat jettisoning, bird strike, cabin pressurization etc. WT. & INERTIA LOADS : component weight & inertia
FUSELAGE
MAIN STRUCTURE OR BODY OF THE AIRCRAFT PROVIDES SPACE FOR 1. PERSONNEL 2. CARGO 3. CONTROLS & ACCESSORIES PROVIDES ATTACHMENT FOR 1. NOSE CONE 2. WIND SCREEN & CANOPY 3. WING 4. EMPENNAGE 5. NOSE & MAIN LANDING GEAR 6. AIR INTAKE 7. POWER PLANT
FRONT FUSELAGE
AVIONICS BAY FRONT COCKPIT REAR COCKPIT
EQUIPMENT BAY
REAR FUSELAGE: CONSISTS OF: ENGINE ATTACHMENT FIN & TAIL ATTACHMENT SPINE STRUCTURE(for System Lines & Routings) Aircraft Research & Design Centre
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WIND SCREEN
DESIGNED TO WITHSTAND: TEMP. VARIATION (-50C to +90C)
PURPOSE :
* TO PROVIDE VISIBILITY * WITHSTAND BIRD STRIKE
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CANOPY
DESIGNED TO WITHSTAND: TEMP. VARIATION (-50C to +90C) EXTERNAL AERODYNAMIC LOADS TYPES: 1. Hinge type Canopy: Simple & Commonly used. Only one side is accessible. 2. Clam Shell: windscreen and canopy attached together. Hinged at back. Difficult to remove seat due to obstruction 3. Sliding type Canopy: Canopy slides along the grooves. Occupies more space Aircraft Research & Design Centre
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PURPOSE :
* TO PROVIDE VISIBILITY
CANOPY
Canopy Systems: Locking system Counter poise system (To open & close canopy easily) 4Stay rod (Supports the canopy in fully opened position) Taxiing stay rod(Partial opening of Canopy for Ventilation) Canopy Severance System (In flight & Ground)
Front Arch Mid Arch Splice channel Side frame R.H Side frame L.H
Rear Arch
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INTERFACE
FUSELAGE ASSEMBLIES ARE JOINED BY DETACHABLE TRANSPORT JOINTS.
WING TO FUSELAGE
FIN TO FUSELAGE H.STABILIZER TO FUSELAGE
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FUSELAGE CONSTRUCTION
TRUSS TYPE: * Consists of two force members(Tension & riveted / welded in joints. * Generally, Steel tubes with welded joints. * Smaller Navy Aircrafts and Helicopters MONOCOQUE TYPE: Shell with skin only to resist all loads without any stiffening members E.g. AIR SHIP, Egg SEMI-MONOCOQUE TYPE: Shell with skin stiffened by Longitudinal members (longerons / stringers) and Transverse members (frames / bulk heads ). Generally all aircraft structures are designed by this concept. Aircraft Research & Design Centre
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Frame: Maintains shape of fuselage Reduces column length of the stringer to prevent in-stability of the structure and for panel breaking.
* Light in construction
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Problem Area:
Application:
BOTTOM SHEET
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WALL STRINGERS
LONGERON
WALLS & FLOORS: Transfer the shear load Side walls for fuel tanks
* Good Accessibility
* Maintainability * Inspectability
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WING
Most important lift-producing part of the aircraft.
Wings vary in design depending upon the aircraft type and its purpose.
The shape of a wing greatly influences the performance of an airplane, Speed of an airplane, its maneuverability & its handling qualities Most airplanes are designed so that the outer tips of the wings are higher than where the wings are attached to the fuselage. This upward angle is called the dihedral and helps to keep the airplane from rolling unexpectedly during flight. Wings also carry the fuel for the airplane.
Types: 1. 2. 3. 4.
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WING
Straight Wing: * for small, low-speed airplanes * General Aviation airplanes often of this type * Provides good lift at low speeds & Stable flight * Cheaper and can be made lighter * Not suitable for high speeds. * Creates appreciable drag since the wing is perpendicular to the airflow
Simple Delta
Complex Delta
* Can reach high speeds (supersonic a airplanes LCA, Concorde) * Landing speeds are very fast.
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WING
Sweep-back Wing: * for most high-speed airplanes. * Creates less drag * More unstable at low speeds. * Take off and Landing at a high rate of speed. Forward-sweep wing: * Yet to make it into mass production. * Highly maneuverable & highly unstable (X-29). * Computer-based control system is a must to help the pilot fly. Swing Wing: * Has high lift characteristics of a primarily straight wing with the ability of the sweepback wing to enable high speeds. During landing and takeoff, the wing swings into an almost straight position. During cruise, the wing swings into a sweepback position. Aircraft Research & Design Centre
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ELEMENTS OF WING
Spar: It is a primary beam, which extends to the full length of the wing. Rib: a light structure conforming to the shape of the airfoil over which the skin is attached and transfers the air load to the spars.
Inter spar Rib Nose Rib
Lightening Holes
Nose rib: Rib between front spar and the leading edge of the airfoil.
Inter-Spar rib: Rib between the adjacent spars. Aircraft Research & Design Centre
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ELEMENTS OF WING
Spoilers: Located on top of the wings. Opposite effect of flaps and slats. Reduces lift and increases the drag. Helps the airplane to slow down sooner. Slats: Located on the leading edge of the wings. Flaps: Located on the trailing edge of the wings. Flaps and slats: Used during takeoff and landing enabling the airplane to get off the ground more quickly and to land more slowly. Aileron: Hinged on the trailing edge of the wing. Helps in rolling motion of the airplane.
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EMPENNAGE
Commonly called as Tail of A/c. Consists of Vertical stabilizer(Fin) and horizontal stabilizer(Tail Plane). Stabilizers help the aircraft maintain a straight path through the air as it flies. Stabilizers act like the feathers on an arrow.
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Slats
Spoilers
Aileron
Rudder
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LANDING GEAR
Absorbs the forces imposed on the A/c by take-offs & landings.
MLG is equipped with brakes for stopping the A/c & steering the A/c on the ground.
Actuated by
Hydraulic System
NOSE LANDING GEAR MAIN LANDING GEAR
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TYPES OF JOINTS: Temporary / Removable joints : Bolted (shear / tension). Permanent Joints : Riveted, Adhesive bonded, Diffusion bonded and Welded joints. : Engine mount Landing gear attachment
IMPORTANT JOINTS
Fin attachment
Canopy & wind shield Wing attachment Aircraft Research & Design Centre
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Splicing Member
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2.
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MATERIALS
Aircraft Materials should have: * Good strength * Good Stiffness * Less Weight * High Reliability Material consideration for selection: Strength to weight ratio (Ultimate tensile strength to Density ) higher the ratio is better. Stiffness to Weight ratio ( Young's modulus to Density ) Availability Ease of manufacturing Cost Effective
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TYPES OF MATERIAL
Metallic: Al-Cu Alloys Al-Zn Alloys Al-Li Alloys AlMg Alloys Alloy Steels Ti Alloys
Non Metallic:
Advanced materials : CFC (Glass Fibre, Carbon Fibre & Kevlar Fibre) Al. Alloy materials widely used for the Aircraft application because of its Low cost Ease of Machining High Strength Good Corrosion Resistance High Stiffness Easy Availability Light Weight
Composite Materials are used due to its Light Weight High Specific Strength High Stiffness
THANK YOU
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