HARIDWAR

Bharat Heavy Electricals Limited (BHEL) is an Indian stateowned integrated power plant equipment manufacturer and operates as an engineering and manufacturing company based in New Delhi, India. Established in 1964. A Maharatna Public Sector Enterprise.

Energy -Related/Infrastructure Sector.

Engaged in the design, engineering, manufacture, construction, testing, commissioning and servicing of a wide range of products and services for the core sectors of the economy, viz. Power, Transmission, Industry, Transportation, Renewable Energy, Oil & Gas and Defence. It is the 7th largest power equipment manufacturer in the world.

Over 65% Of Power Generated In India Comes From BHEL Supplied Equipment.Overall it has installed power equipments for over 90,000 MW. Attained ISO 9000 Certification For Quality Management.

Attained ISO 14001 Certification For Environment Management.

Attained OHSAS 18001 Certification for occupational and management System.

 Heavy Heavy

Electrical Plant [[Bhopal] Electrical Equipment Plant, Haridwar, Uttarakhand Heavy Power Equipment Plant [Ramachandrapuram], Hyderabad (Andhra Pradesh) Transformer Plant, BHEL Jhansi(Uttar Pradesh) High Pressure Boiler Plant and Seamless Steel Tube Plant, Trichy(Tamil Nadu) Boiler Auxiliaries Plant, Ranipet, Vellore (Tamil Nadu) Electronics Division and Electro Porcelain Division, Bangalore(Karnataka)

Industry
Founded Headquarters Area served Revenue

Electrical Equipments
1964 New Delhi,India Worldwide US$ 9.07 billion (2012)

Net Income
Total Assets

US$ 1.33 billion (2012)

US$ 2.37 billion (2012)

Employees

46,274 (2010)

MR. B.P. RAO Is The Chairman And MD of BHEL. BHEL Haridwar has a campus of 7,000 acres (28 km2), now 2,034 acres (8.23 km2) of which is inhabited by 200 companies like Hero Honda, Maruti ,ITC and many more in the nearby SIDCUL (State Industrial Development Corporation of Uttarakhand) industrial area. BHEL Haridwar plant itself consists of two plants namely HEEP (Heavy Electricals Equipment Plant) & CFFP (Central Foundry & Forge Plant). In 1999, the BHEL Haridwar, reached a turnover of Rs 1100 crore,which reached Rs 2,658 crore for the year 2007-08.

BHEL Haridwar has two manufacturing plants:Heavy Electrical Equipment Plant (HEEP) and Central Foundry Forge Plant (CFFP).

HEEP includes design and manufacture of large steam and gas turbines, turbo generators, hydro turbines and generators, hydro turbines and generators, large AC/DC motors and so on. CFFP is engaged in manufacture of Steel Castings: Upto 50 Tons Per Piece Wt & Steel Forgings: Upto 55 Tons Per Piece Wt.

 Steam

Turbine. Gas Turbine. Steam Generators. HRSG- Heat Recovery Steam Generator. Transformers. Locomotives. Circuit Breakers. Pumps Motors- BOTH AC AND DC, LT AND HT. Generators.

I. II.

Steam Turbines, Gas Turbines and Turbines Blades Special Tooling for all products in the Tool Room located in the same block Consists of four Bays, namely, Bay-I and II of size 36x378 meters and 36x400 meters respectively and Bay-III and IV of size 24x402 meters and 24x381 metres respectively

III.

IV.

Facilities of EOT Cranes, compressed air, Steam, Overspeed Balancing Tunnel, indicating stands for steam turbine, rotors, one Test stand for testing 210 MW steam turbines .

Size- 36x378 meters. BAY-1 IS FURTHER DIVIDED INTO THREE PARTS HMS:In this heavy machine work is done with help of different NC and CNC machines such as center lathes, vertical and horizontal boring and milling machines. ASSEMBLY SECTION:In this section assembly of hydro turbines are done. Blades of turbine are first assemble on rotor and after this rotor is transported to balancing tunnel where the blancing is done.

OSBT(Over speed balancing tunnel):In this section rotors of all types of turbines like LP, HP and IP rotors of stream turbine, rotors of gas and hydro turbines are balanced. In a large tunnel, vacuum of two torr is created with help of pumps and after that rotor is placed on pedestial with speed of 2500-4500 rpm.

Size:- 36x400 Meters. BAY-2 IS FURTHER DIVIDED INTO TWO PARTS:HMS:In this shop several components of steam turbine like HP, LP and IP rotors, internal and external casing are manufactured with help of different operations carried out through different NC AND CNC. ASSEMBLY SECTOR:In this section assembly of steam turbines upto 1000MW is assembled .

Size:-24x402 meters. BAY-3 IS FURTHER DIVIDED INTO THREE PARTS:BEARING SECTION:In this section manufacturing of journal bearing are carried out to overcome vibration and rolling friction by proper lubrication. TURNING SECTION:In this section small lathe machines, millin and boring machines, grinding machines are installed. GOVERNING SECTION:In this sections governors are manufactured, these governors are used in turbines for controlling the speed of rotor within certain limits.

Size:- 24x381 metres. BAY-4 IS FUTHER DIVIDED INTO THREE PARTS:TBM(TURBINE BLADE MANUFACTURING ) SHOP:In this shop solid blade of both steam and gas turbines are manufactured with the help of NC and CNC. TURNING SECTION:Same as turning section in Bay-3, there are several machines like lathes, milling, boring, grinding machines. HEAT TREATMENT SHOP:In this section there are several tests are performed for checking the hardness of different components.

STEAM TURBINE CASING AND ROTORS IN ASSEMBLY AREA & CNC ROTOR TURNING LATHE.

The facilities and parts manufacturing of Steam Turbine are as follows:

TURBINE CASING MACHINING SECTION: Equipped with large size Planer, Drilling, Horizontal Boring, Vertical Boring, CNC Horizontal and Vertical Boring machines. ROTOR MACHINING SECTION : Equipped with large size machining tools like Turning Lathe, CNC Lathes, Horizontal Boring Machines, special purpose Fir tree Groove Milling Machine etc.

 ROTOR

ASSEMBLY SECTION : Equipped with Indicating Stand, Small size Grinding, Milling, Drilling, machines, Press and other devices for fitting Rotors and Discs.
CASING ASSEMBLY SECTION : Machined casings are assembled and hydraulically tested by Reciprocating Pumps at two times the operating pressure. STATION : Equipped with condensers, Ejector, Oil Pumps, Oil containers Steam Connections etc, required for testing. SPEED VACUUM BALANCING TUNNEL: Vibration and frequency of rotor shaft is tested at very high speed of 4500rpm.

TURBINE

TEST

OVER

 Blade

shop is an important shop of BLOCK-3. Blades of all stages of turbines are made in this shop only. They have wide variety of center lathes and CNC machines to perform the complete operations of blades.

Blade shop is divided into four distinct areas:PLAIN MILLING SECTION: it prepares accurate reference surfaces on the blade blanks by milling and grinding operation. COPY MILLING SECTION: the semi blanks prepared from plain milling section are further machined by copy milling machines for concave and convex aero-dynamic profile forms. LP SECTION: this area deals with all types of free standing and forged blades for steam turbine compressor. POLISHING SECTION: blade contours are ground and polished to achieve the desired surface finish and other aerofoil requirements.

Basically the design of blades are classified according to the stage of turbine. The size of LP TURBINE BLADES is generally greater than HP TURBINE BLADE at the first T1, T2, T3 and T4 kinds of blades were used. These are second generation blades. Then it was replaced by TX, BDS(FOR HP TURBINE) and F SHAPED NLADES. The most modern blades are F and Z shaped Blades