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=
Temperature Inversion
Above the troposphere is
the stratosphere. The
lower part of it has
constant temperature
(n=1) while in the upper
region temperature rises
with altitude
Lapse Rate
Adiabatic
The lapse rate of a parcel of dry air as it
moves upwards in a hydrostatically stable
environment and expands slowly to the
lower environmental pressure without heat
exchange
This is given by
m
C
dZ
dT
1000
86 . 9
0
=
Lapse Rate
Super adiabatic
The prevailing lapse rate or ambient lapse rate or
environmental lapse rate is greater than the dry
adiabatic lapse rate
The rising parcel of air, cooling at adiabatic rate, will
be warmer than and less dense than the surrounding
environment
On a clear summer day, as a result of rapid heating
of the air near the surface of the earth, it becomes
more buoyant and moves upward resulting in
instability
Marked vertical mixing and rapid dispersal of
pollutants
Lapse Rate
Sub adiabatic or Negative
Environmental lapse rate is less than the dry
adiabatic lapse rate
A rising parcel of air becomes cooler and more dense
than the surroundings and tends to fall back to its
original position
The atmospheric condition is stable
A dense cold stratum of air at ground level gets
covered by light warmer air at higher level
Inversion phenomenon vertical air movement
stops and pollution is concentrated beneath the
inversion layer, vertical mixing of pollutants being
restrained occurs in winter and autumn
Inversion
Radiation inversion
Occurs at night, resulting from the normal dirunal
cooling cycle
After sunset, ground looses heat by radiation and cools
the air in contact with it, setting up a temperature
inversion
More common in winter
Inversion is destroyed next morning
Subsidence inversion
The most common type occurring at modest altitudes
and often remains for several days
Associated with subtropical anticyclones (high pressure
area surrounded by a low pressure area)
Inversion
Air is warmed by compression as it descends in a
high pressure system and achieves a temperature
higher than that of the air below
Inversion occurs if temperature increase is sufficient
Air circulating around the area descends slowly
acting as a lid to prevent upward movement of the
contaminants
Inversion height ranges upto ~ 1600m
Extreme pollution reported when this is around
200m
Double inversion
Occurs when the above two occur simultaneously
Plume Behaviour
Plume Path taken by continuous discharge of
gaseous effluents emitted from a stack or
chimney
Shape of the plume and the concentration
distribution of gaseous plumes depends on
localised air stability
Plumes
Looping Plume A common type of plume
behaviour that occurs under super-adiabatic
lapse rate conditions with light to moderate
wind speed on a hot summer afternoon when
large scale thermal eddies are present
Wavy behaviour as it occurs in a highly
unstable atmosphere
High turbulence helps in rapid dispersion of
the plume; however high concentrations may
occur close to the stack if the plume touches
the ground
Plumes
Coning Plume occurs on a cloudy day
or nights with strong winds when the lapse
rate is near neutral
Plume shape is vertically symmetrical about
the plume line
The plume reaches the ground at greater
distance than with looping
Plumes
Fanning Plume occurs under extreme
inversion conditions in the presence of light
wind
Most of the vertical dispersion is suppressed
by extremely stable condition and the flume
fans out in the horizontal direction
Strong concentrations are exhibited at plume
height, downwind of the stack
Often observed in the early morning at all
seasons and at a height
Plumes
Lofting Plume Occurs when there exists
a strong super adiabatic lapse rate above a
surface inversion.
Downward motion and mixing is prevented by
surface inversion
Upward mixing will be quite turbulent and
rapid
Emission will not reach the ground surface
This is one of the major goals of tall stack
operation
Plumes
Fumigating Plume A bad case of
atmospheric dispersion
Conditions for this are just the inverse of that for a
lofting plume
It occurs when an inversion layer exists at a short
distance above the top of the stack and super-adiabatic
conditions prevail below it
The pollutant cannot escape above the top of the stack
and they are brought down rapidly near ground due to
turbulence in the region above the ground and below
the inversion
This condition is generally of short duration ( ~ 30
minutes)
It is favoured by clean skies and light winds
More common in summer
Plumes
Trapping Plume bad condition for
disperion
The plume is caught in between two inversion
layers
The plume can neither go up nor down
Diffusion of the effluent will be severely
restricted to the unstable layer between the
two stable regions
Air Pollution Control Methods
and Equipment
Proper planning of industrial areas (eg.
Zoning)
Dilution of source discharge using tall
stacks
Source correction methods like
Changes in raw materials
Process changes
Modification or replacement of equipment
Using controlling equipments to reduce
pollutant discharge at the source
Industrial Zoning
Air pollution control - lack of proper planning
during urbanisation and industrialisation is a major problem
Exclusive Zoning System allows only
compatible uses within each zone, excluding all other uses
(eg. a separate zone is set aside for industries residential
and industrial areas in a city are not located too close to
one another green belt in between them etc)
Zoning for Industries
Based on functional requirement inter industry
linkages, railway sidings etc
Based on performance characteristics traffic
congestion; hazardous nature; industrial nuisance such
as dust, noise, smoke, odour, heat, fire etc. Relatively
neat industries are kept away from other industries
Industrial Zoning
Factors to be considered
Type of industry or factory
Factory size
No. of workers
Distance over which nuisance produced would be
severe
Classification
Group I small industries which can be located in
the fringes of towns or cities
Group II cottage and small scale industries
indulging in artistic or creative production may be
located within the town/city
Group III industries with high pollution potential
Industrial Zonation in
India
Varies from city to city
Delhi 6 zones with no provision for heavy
and large industries in the urban areas
Bombay 4 zones small repairing and light
manufacturing units (permitted even in
residential areas), service industrial zone,
special industrial zone, and general industrial
zone
Bangalore Light, medium, and heavy
Dilution of Source Discharge
Using Tall Stacks
Atmosphere too has self cleansing properties
Pollutants need to be discharged judiciously
into the environment so that effective
dispersion takes place
Pollutants shall be taken to high altitudes by
means of tall stacks so that their
concentration is reduced by dispersion and
dilution
Height of the stack is so fixed that the
maximum concentration of the pollutant at
ground level (varies inversely with the square
of the stack height) is within permissible limits
Stack Design
For a continuous single emission source, based on
Ficks Law, the concentration of the pollutant for
turbulent transport of gas or aerosols (< 20 microns)
is given by
If the ground level concentration is required only in
the downwind horizontal direction (y=0)
( ) ( )
(
+ =
|
.
|
\
| +
|
.
|
\
|
|
.
|
\
|
2 2
2
2
1
2
1
2
1
, , ,
2
Z Z
y
H z H z
y
z y
H z y x
e e e
u
Q
C
o o
o
o o t
2
2
1
, 0 , 0 ,
2
|
.
|
\
|
=
Z
H
z y
H x
e
u
Q
C
o
o o t
Stack Design
C = concentration of pollutant (g/cu.m)
Q = Pollutant emission rate (g/s)
u = mean wind speed (m/s) at height h
H = effective height of stack
x, y = downwind and crosswind horizontal distances
(m)
z = level of computation of concentration (m)
are plume standard deviation in crosswind
and vertical direction respectively (m)
y y
and o o
Stack Design
Graphical profile of ground level
concentration
Maximum ground level
concentration (~ at a distance 5 to
10 times the stack height) should
be substantially below the
requirement of ambient air quality
Otherwise, stack height has to be
increased
( )
x with t cons is provided
H
when
H e u
Q
C
y
z
z
y
z
H x
tan ,
2
2
2
, , 0 , 0 , max
o
o
o
o
o
t
=
=
Stack Design
Objectives of Stack
To prevent reentry of smoke into the
industry/ factory building
To provide natural draft for combustion
To disperse the pollutant into the
atmosphere
Ratio of stack exit velocity to wind velocity >
1.5 to allow effluent to break cleanly from the
stack and prevent downwash
Height of the stack ~ 2.5 times the height of
the surrounding building
Stack Height Indian Practice
For chimney emitting particulate
matter
H=74 (Q
p
)
0.27
H = height of chimney
Q
p
=particulate matter emission (t/h)
For chimney emitting SO
2
H=14(Q
s
)
033
Q
s
= SO
2
emission (kg/h)
Stack Height Indian Practice
Values obtained using the above equations shall
be subject to the following minimum values
Chimneys for industries in general (except TPS) -
30m
For TPS upto 500 MW capacity - 220m
For TPS >500 MW capacity - 275m
For boilers generating steam @less than 2t/h- 9m
For boilers generating steam @ >30t/h- 30m
For boilers of intermediate capacity- 9 to 30m
For DG sets, minimum stack height shall be 1.5 to
3.5m more than the height of the building and shall be
worked out as
h=h +0.2 (capacity in KVA)
Where h= height of building
Briggs Formula
IS: 8829-1978
For hot effluents with heat release of
the order of 10
6
cal/s or more
( )
( )
( )
( ) m rise plume h
s m speed wind u
m stack of height h
s cal in release heat Q
u
Q
h h
H
H
= A
=
=
=
+ = A
/
/
09 . 0 4 . 12 84 . 0
4
1
Briggs Formula
For not very hot releases
( )
( ) m diameter exit stack d
s m velocity af f lux V
u
d V
h
=
=
= A
/
3
0
0
Data For Stack Design
Gas temperature and pressure range
Rate of emission
Type of emission such as dust, fume, mist, gas etc
Concentration of pollutant
Discharge velocity of stack
Composition of gas
Particle size distribution
Vertical temperature profile
Mean mixing depth
Stability class
Direction and velocity of wind
Relationship of stack to adjoining structures
Draft required at the flue opening to the stack
Control by source correction
Change in raw materials
eg. Low sulphur fuel in place of high sulphur fuel
Removal of non essential ingredients (for the process)
which may be contributing to pollution
Process modification
eg. Use of exhaust hoods and ducts over some types of
industrial ovens recovery of solvents that could have
become pollutants
VOC recovery
Equipment modification or replacement
Replacement of old equipment by new equipment
Proper maintenance of equipment
INTRODUCTION TO
AIR POLLUTION CONTROL
Air Pollution Control Equipment
While selecting the device for a specific
problem, look at
Carrier gas characteristics pressure, dew
point, density, viscosity, temperature etc
Operational factors head room, floor space,
corrosion service requirement etc
Process factors allowable pressure drop,
gas flow rate, collection efficiency
requirement, allowable pressure drop etc
Particulate characteristics shape, density,
stickiness, corrosiveness, size, toxicity,
electrical conductivity etc
IMPORTANT PROPERTIES
PARTICULATE CONTROL
Size
Volatility
Shape/texture
Concentration
Gas flow
Gaseous Pollutants
Adsorption
Absorption
Condensation
Combustion
Dust collection devices
Divided into three categories
based on collection efficiency,
capacity, and operation mode
Internal Separators
Wet collection devices
Electrostatic precipitators
Internal Separators
Manufactured in various sizes and
shapes
Common types
Louver collector
Fabric filter
Gravity settling chamber
Cyclone
Louver Separator
Principle - Sudden
change in the direction of gas
stream higher inertia of
dust particles cannot
suddenly change direction
dust is separated out
Consists of several blades set
at angles to the flow path of
the gas stream which forces
a quick change in the
direction of the gas stream
Dust particles separated out
and collected in the bed of
the collectors bottom
Particulates
Gas Inflow Gas Inflow
Gas Outflow
Particulates
Filter Bags
Fabric Filters
Fabric Filters
Mechanisms of collection inertial impaction,
interception, diffusion, sedimentation, and
electrostatic separation
When dusty gas passes over the fabric surface,
streamlines of the gas diverge, whereas dust
particles are attached to the fabric due to inertia
Particles following the gas stream may be
intercepted by the fabric
Particles undergoing Brownian motion diffuse to the
fabric
Sedimentation occurs at low velocities and when
particle sizes are large
Dust collection due to electrostatic charges have also
been noticed
Fabric Filters
An important parameter in design air to
cloth ratio
Low ratio bag filters 7 to 25
High ratio bag filters 25 to 50
Dust laden gas enters through the bottom of
the hopper heavy particles settle due to
gravity particles are deposited on the inner
side of the fabric when gas passes through
them cleaning by passing compressed air in
the opposite direction
Fabric Nylon, Teflon, Nomex, Dacron, Wool,
Glass etc
Fabric Filters
ADVANTAGES/DISADVANTAGES
Advantages:
- High collection efficiency
- Operation for variety of dust types
- Modular in design
- Operates over wide range of flow rates
- Reasonably low pressure drop
Disadvantages:
- Large floor areas
- Fabrics harmed by high temps, corrosive chemicals
- Cant operate in moist environment
- Potential for fire or explosion
Gravity Settling Chambers
Gravity Settling Chambers
An enclosed chamber wherein the velocity of
the dust laden gas is considerably reduced
particles settle by gravity
Horizontal gas velocity may be kept as low as
possible to allow streamlined flow
Gas velocities ~ 0.30 to 3 m/s
Particles coarser than 40 microns settle in this
range
Settling chambers
Fast Flow
Slow Flow
Particulates
GAS
GAS
Particulates
Cyclone
Works on the principle of separating the particles from
the gas by transforming the inlet gas velocity into a
double vortex
The gas entering the cyclone spirals down the inner
surface and then spirals up at the central portion of the
cyclone
Dust particles tend to concentrate on the surface of the
cyclone wall due to inertia and are led to the receiver
Efficiency increases with
Inlet velocity of the dust laden gas when there is no
agglomeration
Diameter of the dust particle
Density of the dust particles
Dust concentration in the gas
Smoothness of the inner wall of the cyclone
Cyclone
Particulates
Cyclone Separators
Gas Inflow
Gas Outflow
Particulates
CYCLONE
ADVANTAGES/DISADVANTAGES
Advantages:
- Less expensive
- No moving parts
- Withstand harsh conditions
- Can operate in a wide range of conditions
Disadvantages:
- Only moderately efficient
- High operating costs due to pressure drop
Wet Collection Devices
Removes dust particles from gas by wetting
particles with a liquid droplet diffusion or
condensation or impinging the wetted or
unwetted particles on a collecting surface and
then cleaning them by a flush of liquid
Common wet collection devices
Cyclonic scrubbers
Spray chambers
Venturi scrubbers
Packed towers
Cyclonic Scrubbers
Also called wet cyclones
Generally, particulate matter is seperated
using centrifugal force and impingement of
water at the entrance
The moisture elimination section consists of
zig-zag plates
Water requirement ~ 2 to 50 l/ 40l of gas
Gas flow rate ~ 2000 l/min
Removal particles of size 5 microns and
above
Particulates
Water
Wastewater & Particulates
Gas Inflow Gas Outflow
Scrubber
WET SCRUBBERS
ADVANTAGES/DISADVANTAGES
Advantages:
- Handle flammable and explosive dust
- Gas absorption and dust collection
- Handle mists
- Cooling of hot gases
- Handle corrosive gases and dust
Disadvantages:
- High corrosion potential
- Liquid waste stream
- Freezing protection needed
- No recycling of particulate
- High energy costs
Venturi Scrubbers
Can clean about 4000 l
of gas/min
Consists of a venturi
throat through which
carrier gas pushes at a
velocity of 3400 to
12600 m/min
The scrubbing liquid,
usually water is added in
the direction of flow of
gas at the throat at the
rate of ~ 0.3-1.5 l/ l of
gas
Efficiency can be as high
as 99%
Spray Chambers
A simple gravity
settling chamber
with sprays of
liquid
Fine water spray
washes the gas
and dust settles
as sludge in the
sludge tank
Packed Towers
For cleaning air and gases
Dust laden gas is passed upward through the
bed of the collecting material
Liquid flows down through the bed, keeping it
clean, and preventing re-entrainment of the
deposited particles
Collecting surface area should be large
Materials used in the collecting surface should
have low density, resistant to corrosion, and
chemically inert
Pressure drop remains constant
Sludge shall be properly disposed of
Electrostatic Precipitator
Can be applied to a great variety of problems with
efficiencies as high as 99.99%
Capacities upto about 2,00,000 l/min
Temperatures upto 600 deg C
Pressure drop is very low ~ 6 to 10 mm of water
Dirty gas is allowed to pass through narrow, vertical gas
passages formed by parallel rows of grounded collecting
electrodes
Electrically insulated high voltage wires are spaced
precisely on the centre lines of each passage thereby
causing dirt gas to pass between the high voltage wires
and the grounded plates
Electrostatic Precipitator
Operational principle
Ionisation of gas
Dust charging dust particles get negatively charged
because the negatively charged ions collide with
them
Precipitation of dust negatively charged dust
particles are driven by electrical forces to the
positively charged grounded plate and held to them
goes on accumulating to form a thick layer
As the thickness of the dust layer increases more
than 6mm, electrical attraction becomes weak
efficiency of the ESP comes down a sharp rap
causes the dust layer to shear away agglomerates
are collected in hoppers
Electrostatic Precipitator
Particulates
Particulates
Electric Plates
Gas Inflow
Gas Outflow
Electrostatic Precipitators
ESPs
ADVANTAGES/DISADVANTAGES
Advantages:
- High efficiencies for small particles
- Large gas volumes with low pressure drops
- Dry collection of valuable materials
- Wet collection of fumes or mists
- Low operating costs
Disadvantages:
- High capital costs
- No control of gaseous emissions
- Inflexible to changing operating conditions
- Large space requirements
- Resistivity problems
EFFICIENCY
PARTICULATE CONTROLS
EFFICIENCY (%)
CONTROL 5 m 2 m 1 m
CYCLONE (MED EFF) 30 15 10
CYCLONE (HIGH EFF ) 75 50 30
ESP 99 95 85
BAGHOUSE 99.8 99.5 99
SCRUBBER 99.7 99 97
AIR POLLUTION CONTROL
GASES AND VAPORS
SO
X
, NO
X
, VOCs, HAPs, CO
VOC methods - function of inlet VOC
concentration
- Thermal incineration
- Catalytic incineration
- Carbon adsorption w/ incineration
- Condensation
- Absorption
SO
x
CONTROL METHODS
Desulfurization (Coal cleaning)
Low sulfur fuel
Flue gas desulfurization (FGD)
- dry or wet processes
(activated carbon adsorption/
Water absorption)
- Regenerative processes
(REINLUFT PROCESS)
Control of sulphur oxides (SO
x
)
Flue gas
desulphurization
Flue gas
desulphurization
facilities, cause
SO
x
in flue gas to
react with lime
and thereby
removes it (the
wet limestone-
gypsum process)
NO
x
CONTROL METHODS
Thermal NO
x
vs. fuel NO
x
combustion modifications
- low NO
x
burners
- flue gas recirculation
- staged combustion
Selective Catalytic Reduction (SCR)
Selective Noncatalytic Reduction
(SNCR)
Control of nitrogen oxides (NO
x
)
Flue gas denitrification
facilities
Flue gas denitrification
facilities inject ammonia
into flue gas containing
NO
x
, promote a chemical
reaction through the
effects of a catalyst, and
degrade NO
x
into N
2
and
H
2
O (ammonia-based
selective catalytic
reduction)
SYSTEM DESIGN FACTORS
AIR POLLUTION CONTROL
Most important step is accurate source characterization!!
Parameters
- Pollutant concentrations
- Flow rate
- Temperature
- Pressure
- Moisture, oxygen and heat content
- Corrosiveness
- Explosivity
- Particle size distribution
- Molecular weight
- Vapor pressure
- Solubility
- Adsorptive properties
- Reactivity
ADDITIONAL DESIGN FACTORS
Site specific
- Operation schedule of source
- Utilities
- Space constraints
- Workforce skill levels
- Disposal costs and options
Waste minimization practices
Cost considerations
- Capital costs
- Annual costs
- Disposal costs
- Installation costs
- Testing and permitting costs
MOBILE EMISSIONS
AIR POLLUTION CONTROL
Pollutants
- Metals
- Hydrocarbons
- NOx
- SOx
- Particulates
Variety of methods
- Clean fuels
- Engine design
- Catalytic converters
- Reduction of miles traveled
- I&M programs