Duraloy Technologies, Inc.

120 Bridge Street Scottdale, PA 15683 USA www.duraloy.com Tel: 724-887-5100 Fax: 724-887-5224

Duraloy History

The Heyward Family started Duraloy in 1930 as centrifugal and static foundry. In 1970, Duraloy became Duraloy Blaw-Knox as part of Blaw Knox Division of White Consolidated Industries. National Alloy, a major high temperature alloy developer, was merged into Duraloy. In 1984, General Alloy Foundry, a manufacturer of abrasion resistant castings, was purchased by Duraloy.

Duraloy Current Situation

In 1994, Duraloy was purchased by Park Corporation, a 2 billion US dollar private corporation, and became Duraloy Technologies, Inc. In 1997, Park Corporation purchased Manoir Electroalloys, the USA operations of Fonderies et Aciers Manoir. Previously, the foundry was Abex Corporation. This operation was merged into Duraloy in 1999. In 2005, Duraloy purchased the manufacturing assets of Ultracast Foundry, formerly Kokomo Tube in Peru, Indiana.

Major Markets

Aerospace - Platens and Tooling for SuperPlastic and Hot Forming Presses Refineries and Petrochemicals - Furnace Tubing (Ethylene Cracking Coils and Reformer Tubes) Steel - Transfer Rolls and Radiant Tubes Heat Treating - Fixtures, Retorts and Radiant Burner Tubes

Capabilities

ISO 9001:2008 registered. Material Manufacturer Certification to European Pressure Equipment Directive. High Temperature Mechanical Testing Laboratory

Centrifugal Casting Foundry

Sand Foundry Machine Shop Fabrication Facility Radiography and Inspection to ASME Standards.

Alloys Cast at Duraloy

Proprietary Alloy Grades Corrosion Resistant Grades. Heat Resistant Grades. Abrasion Resistant Grades (15-3A, HC250, High Manganese Steel). Cobalt Based Alloys(Haynes Ultimet , UMCO 50) Duplex Stainless Steels CD4MCu Precipitation Hardening Steels (15-5PH, 17-4PH) Iron Aluminides, Nickel Aluminides

Hot Press Forming Platens and Tools

Duraloy and predecessor company Electroalloys have manufactured hot press forming platens in proprietary alloys for over 25 years. In the past 10 years, Duraloy has manufactured over 100 press platens either as-cast or completely machined. Platens can be cast in a variety of sizes up to a pour weight of 6,350 kg

Quality Control for Platens

Special cut-off techniques are used to prevent cracking Visual Inspection Liquid Penetrant Inspection of Casting. Radiography prior to machining to ensure casting soundness Stress Relieve Dimensional Inspection Liquid Penetrant Inspection of All Accessible Machined Surfaces

Examples

Duraloy Aerospace Experience End Users

Boeing Auburn, WA Ducommun Parsons, KS and Coxsackie, NY Pratt & Whitney East Hartford, CT GKN Aerospace Hazelwood, MO RTI Niles, OH and St. Louis, MO

Duraloy Aerospace Experience Press Builders

ACB Nantes, France Accudyne Engineering Bell Gardens, CA Advanced Vacuum Systems Ayer MA Cyril Bath Monroe, NC Erie Press Systems Erie, PA

Maximum Recommended Service Temperature (Deg C)

1400 1200 1000 800 600 400 200 0 321 T30 TMA-4505 T63W Supertherm

10,000 Hour Stress to Rupture at 925 C (1700 F) (Mpa)

35 30 25 20 15

10 5 0
321 T30 TMA-4505 T63W Supertherm

Min. Tensile Strength at 925 C (1700 F) (Mpa)

200 180 160

140
120 100 80 60 40 20

0
321 T30 TMA-4505 T63W Supertherm

Min. Yield Strength at 925 C (1700 F) (Mpa)

180 160 140 120 100 80 60 40 20 0
321 T30 TMA-4505 T63W Supertherm

Coefficient of Thermal Expansion between 80 F and 1700 F (in / in / F x 10-6 )

12 10 8 6 4 2 0
321 T30 TMA-4505 T63W Supertherm