GZPT Series Triple Discharge

GZPS Series Double Discharge

GZP Series Single Discharge

GZPY Series Removable Turret

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GZPS Series Double Discharge High Speed Tablet Press Machine

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Introduction
GZPS series are automatic double discharge high speed rotary tablet press machines Models include 79, 73, 61 and 49 station machines Double force feeding and double discharge. Two powder filling, dosing, pre-pressing, main pressing and ejection stations with each revolution

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Technical Parameters
Model No. of Punches Revolving Speed (minmax) Max. Output000/h Max. Dia.mm Die Dia. (mm) Motor Power KW Main pressure KN Pre-pressure KN Max. Filling Depth GZPS-79 79 16~72 14~68 11 22 11 100 100 16 GZPS-73 73 16~72 14~63 13 24 11 100 100 16 GZPS-61 61 16~72 11.7~52.6 16 30.18 11 100 100 16 GZPS-49 49 16~72 9.4~42.3 25 38.1 11 100 100 20

Dia. of Punch mm
Pitch Circle Diameter mm Weight Kg Dimension mm Dimension of electrical cabinet

19
680

19
680

19
680 4,800 1,300 X 1,300 X 2,000 930 X 730 X 1,450

25.35
680

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Environment and Material Conditions

Work Environment
Compliant with cGMP

Powder requirements
1260 mesh, good compressibility and flow properties Homogeneous powder Non Hygroscopic Good Compression Round, oval, custom shapes, Double sided lettering Double layers tablet Annular tablet

Tablet Type

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Frame Construction
Four column structural support. The
four standing columns, together with the foundation board and top board, form a

rigid body. The generated force during

operation is balanced resulting in low vibration and robust operation.

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Component Construction
Vibration canceling hydraulic system. Compress rollers are supported by high strength mechanical structure which prevents oil leaking and tablet contamination Stable Pressure

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Pre-pressure
Effectively expels the air in the die Forms primary tablet shape in dies Max. pre- pressure 100KN Heavy pre-pressure guarantees good air

exhausting before tablet shaping. This reduces

the uncap rate and improves the production speed by up to 50%.

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Main Pressure
Presses tablet to final thickness Controls the penetration depth of upper punch Controls the tablet hardness with

pressure
Controls tablet thickness

Max. main pressure 100 KN

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Pressure and Roller Diameter

Same diameter for pre-press and main press rollers achieves maximum pre-pressure and main pressure up to 100KN.

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Pressure Detection

Advantages
Principle of detection: Punch force exerted on rollers and the roller force is measured by the sensor. No need for conversion of the signal. The value displays on the screen directly German Tedea-Huntleigh gravity sensor; The sensor is installed directly below the roller center with capacity to 10T . Detect directly. Because it is located under the roller center detection errors can be avoided. The result is increased accuracy in filling dosage and even tablet weight Easy changing and calibration can be completed in the field Not effected by time and temperature Easy to test and verify. Multi-detection for each punch guarantees precise pressure when compared with traditional strain gauge type pressure transducer

2 3

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Pressure and Roller Diameter

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Pressure Sensor
German TEDEA gravity sensor LCD50 KTT, pressure detection accurate and direct.

Paster strain gauge type sensor, low accuracy

Dr Pharm
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Some other machines

Pressure Amplifier Comparison

Dr Pharm Swiss Pressure Amplifier

Other types Amplifier circuit

board

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Punch Orientation Method

A 2000 string encoding count plate is installed on the turret. After 4 frequency software conversion, the count plate becomes 8000 string. Each punch gets 8000/49=163 pulses. For each pulse we collect a press value. By comparing the pressing values, we arrive at the maximum press value. Punch orientation is easy to set up at an operator level and does not require maintenance staff for set up.. By setting up the parameters on the screen, the orientation can be completed.

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Pressure Detection
Dr Pharm punch orientation encoder
Other machine type punch orientation sensor

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Pressure and Dosing Display

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Operating Method
No hand adjustment wheels. Main machine is separated from electrical cabinet, which keeps potential dust away from controls. Pressure and filling position are controlled by servo motor synchronized with the encoder and displayed on the HMI touch screen High accuracy with precision to 0.01mm

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Controlled Operating Parameters

Pressure and thickness adjustment Tablet weight and dosing adjustment Automatic lubrication system Primary motor and feeding motor

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Electrical Control System

Austrian B&R Industrial Automation Companys Programmable Computer Controller . Industrial design, conform to 21 CFR Part 11. Master frequency: 600MHz, 15 times of PLC speedC language programming, scan cycle 400usprogram memory space 64M300 collection points of punch value.
PCC interface 232 serial port 485 serial port Supports Profibus protocol & TCP/IP Ethernet protocol

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Electronic Systems Employed

Internationally branded key components guarantee the reliability and stability of electrical control system. I/O Controller-BandR Touch screen (main machine controller)-BandR Frequency converter U.S. LENZE Gravity sensor German TEDEA Servo motor -KINCO Electric amplifier Switzerland FLINTEC Rotary encoder- Japan Low-voltage apparatus-Schneider, Muller Color touch screen menu:
Machine operation status online display, automatic alarm with malfunction, automatic stop, trouble shooting display. Production information can be displayed, printed and stored.

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Electronic Auto Protection

Upper and lower punches too tight Electrical control system Main motor overload Feed motor overloading Emergency stop Pressure over load detection Monitor the pressure in pre-pressure stage. Stops punches immediately

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Electrical Control System

Tablet Weight Control
Average tablet weight precision 2% Tablet weight0.3g: Tablet weight discrepancy 5% Tablet weight 0.3g: Tablet weight discrepancy 3%

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Sanitation and Maintenance

Double cover board between drive area and tablet press area means a leak proof structure. Drive area remains clean for extended period.

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Sanitation and Maintenance

Fans in the tablet press area and drive area maintain positive pressure reducing any powder build up. Modular structure. Upper rollers, lower rollers and dosing parts are easily removed. Each piece fixed by four screws. All the guide rails can be easily changed for machine maintenance. Change over time of all the guide rails and rollers is less than 1 hour. Rubber ring sealing for dies keeps them clean

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Force Feeding
Double layer 3 paddle wheel central powder feeding device Top stir wheel increase the powder fluidity and consistency Bottom stir wheels for powder filling and dosing provides precise filling depth control Feeding motor controlled by frequency converter with overload protection and variable speed control.

Double layer 3 paddle wheel feeding device

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Dust Collection Device

Dust collection system is aluminum alloy. Thumb screws mean it is easily dismantled and cleaned completely.

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Working Area
304 Stainless surface, smooth and clean. No corrosion Hermetically sealed tablet pressing area, totally separated from drive area Interlocked glass door

Two dust collection ports in the tablet press area

Easy to clean the tablet press area. Cover plate can be easily dismantled Conform to GMP and FDA requirements
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Lubrication System
Double lubrication system. Grease for bearings and oil for punches and guide rails. Batch type and low flow auto pressure oil lubrication system. Precision distributing valve and central lubrication pump. Oil amount controlled by electrical system with interval controls avoids tablet contamination caused by oiling splashing. Sealed central grease lubrication system is clean, convenient and reliable. Upper punch caps reduce oiling. U.S. Bijur oil and grease lubrication system with alarm provides reliable and fail safe lubrication.

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Lubrication System

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Machine Guide Rails

Precision guide rails control the movement path of upper and lower punches. All the filling rails use cosine curve and added lubrication points, which extends the useful life. Also reducing the punch abrading and noise. All the cams, guide rails are processed by CNC, trilinear coordinate measuring instrument, which guarantee the precision of helicoid and even curve arcs resulting in guaranteed stable punch movement.

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Machine Guide Rails

Machines are equipped with different guide rail sets for thick and light tablets pressing. Guide rails change over is easily done in less than an hour. Equipped with guide rails auto recognition device. The guide rails are recognized automatically after installation. Position of dosing guide rails and press rollers are automatically adjusted to a safe position if the wrong guides are installed.

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Punch and Dies

EU standard DieCr12MoV alloy tool steel. Good hardness and wear properties. Punches6CrW2Si alloy tool steel. Good hardness and wear properties. 100% interchangeability GZPS-49 D type GZPS-61 B type GZPS-73 BB type

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Other Functions
Permanent magnetic force damping for lower punches. Lower punches have no contact with damping melt, which extends punch life and guarantee the consistency of damps, avoiding punch bounce and unrestrained drop down with reduced operating noise. Oil and dust control for the dies and punches.

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Conforms to GMP
Stainless construction and smooth surfaces within tablet press area. Electronics and drive components are separate from tablet press area. Dustproof and oil proof sealing protection for punch holes effectively keeps powder from penetrating drive parts. Dust cover on the touch screen maintains a clear display. 360 access for cleaning. All materials conform to GMP

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CNC Production Area

Foundation Bed Production

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CNC Production Area

High precision CNC ensures precision of spare parts and exact part replacement. CNC machines: CPV-1200B, 3060VMC, CPV-900, 1020VMC/A, Haas Vertical & more

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CNC Production Area

High precision CNC ensures precision of spare parts and exact part replacement. CNC machines: CPV-1200B, 3060VMC, CPV-900, 1020VMC/A, Haas Vertical & more

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Processing Equipment
High precision CNC ensures precision of spare parts and exact part replacement. CNC machines: CPV-1200B, 3060VMC, CPV-900, 1020VMC/A, Haas Vertical & more

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CNC Production Area

HBM-5T Horizontal boring and milling machining center

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Processing Equipment for Tooling

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Detection Equipment
Trilinear coordinates measuring instrument, imported from Switzerland, precise inspection for complex spare parts.

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Tablet Machine Production Area

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Supplemental Equipment
Uphill tablet de-duster
Tablet elevating and tablet de-dusting, mainly used for connecting to tablet press machine and metal detector. Long de-dusting path, automatic tablet turnover and polishing. Effective dedusting conforms to GMP.
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Supplemental Equipment
AS-59 Dust collector

This machine is mainly composed of blower, filter, fan, pulse ash removing, controls and ash collection. Reversible air blasts extends filter life. Filter cartridge submicron filtering. Clean space. Convenient operation and maintenance. Colleting on the spot, disposing on the spot Outer cover stainless material.

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Corollary Equipment
AS-59 Dust collector

Technical parameters
Type Air volumem3/h AS-59 1400~1600

Available pressurePa
Filter aream2 collection efficiency Power Nominal power DimensionLWH (mm) Weight (kg)
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950-590
12 99.99 380V/50Hz 2.2kW 5605801530 135

Parts Lists and Availability

Ser. NO. Computer NO. Name Chart NO. Material Amount Remarks 01 2600000281 Seal ring FB32x44x10 JBY-399 1 02 2101135 nomolock 1-35 nodular cast ironQT45010 GB/292-93 1

03

9000700800

angular contact ball bearing 7008AC gasket 1-322

04

21011322

Q235A

05

2101000026

compressed spring 5x32x75.6 Helical gear end cap 1-38

GB2089-80

p=10.1 ;n=6; n0=8

06

2101138

45

07

Round nut M20X1.5

GB812-88

08

2101136

Helical gear

1-36

45

09

9000700100

angular contact ball bearing 7001AC

Worm 1-37

GB/292-93

10

2101137

30CrMo

11

9000720300

angular contact ball bearing 7203AC

GB/292-93

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Technical Documents
Ser. NO. 1 Product specification Product quality certificate Purchased parts specification and certification Quality certificates for materials contacting with powder GMP authentication documentation Equipment maintenance regulations Equipment cleaning and disinfecting regulations Equipment test and verity project Equipment cleaning and disinfecting checking project Equipment maintenance and overhauling regulations 1set 1set 1set 1set 1 set Name Amount 1 1 1 1 set Remarks

2
3 4 5 5.1

5.2
5.3 5.4 5.5

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