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OVERVIEW
Once the design well depth is reached, the formation must be tested and evaluated to determine whether the well will be completed for production, or plugged and abandoned. To complete the well production, casing is installed and cemented and the drilling rig is dismantled and moved to the next site. A service rig is brought in to perforate the production casing and run production tubing. If no further preproduction servicing is needed, the christmas tree is installed and production begins.
WELL COMPLETION
Well completion activities include: Conducting Drill Stem Test Setting Production Casing Installing Production Tubing Starting Production Flow Beam Pumping Units
PURPOSE
Casing is cemented in place aids the drilling process in several ways: Prevent contamination of fresh water well zones. Prevent unstable upper formations from caving-in and sticking the drill string or forming large caverns. Provides a strong upper foundation to use high-density drilling fluid to continue drilling deeper. Isolates different zones in the drilled formations from one another. Seals off high pressure zones from the surface, avoiding potential for a blowout Prevents fluid loss into or contamination of production zones. Provides a smooth internal bore for installing production equipment
DESIGN
In the planning stages of a well a drilling engineer, usually with input from geologists and others, will pick strategic depths at which the hole will need to be cased in order for drilling to reach the desired total depth. This decision is often based on subsurface data such as formation pressures, strengths, and makeup, and is balanced against the cost objectives and desired drilling strategy. With the casing set depths determined, hole sizes and casing sizes must follow. The hole drilled for each casing string must be large enough to easily fit the casing inside it, allowing room for cement between the outside of the casing and the hole. Also, the inside diameter of the first casing string must be large enough to fit the second bit that will continue drilling. Thus, each casing string will have a subsequently smaller diameter.
INTERVALS
Typically, a well contains multiple intervals of casing successively placed within the previous casing run. The following casing interval is typically used in an oil or gas well: Conductor casing Surface casing Intermediate casing (optional) Production casing Production liner
CEMENTING
Cementing is performed by circulating a cement slurry through the inside of the casing and out into the annulus through the casing shoe at the bottom of the casing string.
WELL COMPLETION
Well completion allows the flow of petroleum or natural gas out of the formation and up to the surface. It includes;
strengthening the well hole with casing, evaluating the pressure and temperature of the formation, installing the proper equipment to ensure an efficient flow of oil and natural gas out of the well.
WELL COMPLETION
Installing casing in the well is an important part of both the drilling and completion process.
WELL COMPLETION
PERFORATING
WELL COMPLETION
WELL COMPLETION
When casing is set, cemented and perforated and
when the tubing string is run then a collection of valves, called Christmas tree is installed on the surface at the top of the casing.
Design Criteria
Fluid Characteristics
Production Constraints
Design Criteria
Reservoir Parameters
Geological Structure Continuity Drive Mechanism Physical Characteristics
Geological Structure
Fault or Structural Trap
Impervious Shale (IMPERMEABLE)
Unconformity or StratigraphicTrap
Impervious Shale
Oil
Geological Structure
Anticline Salt Dome
Cap Rock Oil Oil
Water
Water
Salt
Rock Characteristics
Lithological Description Physical Properties
Porosity Clastic Chemical Precipitate Permeability Consolidation Pore Size distribution Composition Contamination Clay Content
Chemical Composition
Biochemical Precipitate
Fluid Saturation's
Grain Size & Shape Wetability Moveable Fines
Cementaceous Material
Scale Forming Materials
Fluid Characteristics
Physical Properties Chemical Properties
Composition
Wax Content
Corrosive Agents Asphaltenes Toxic Materials
Viscosity
Pour Point G.O.R. W.O.R.
Scale
Surface Tension
Production Constraints
Technical Factors
Legislative Considerations
Safety Standards Disposal of Gas & Water
Political System
Environmental
Ease of Access
Productivity Separator Capacity & Pressure Rating Export capacity Workover Considerations Operational Flexibility
Weather Conditions
Built-up Areas Local Industries
Ultimate Recovery
Production profile
Drilling Activities
Evaluation Activities
Completion Activities
Coring Hole Size Deviation Programme Formation Damage (Drilling fluids) Testing Logging Fluid Sampling
Design Criteria
Mechanical Completion
Completion Programme
Installation Procedure
Space Out
Improving Performance
Operational Flexibility
Flow Couplings
Nipples
Tubing Seals Circulating Devices ECAPETROL - ENGLISH COURSE Blast joints S.P.M.
Extent
Stimulation Function
Restore Permeability
Increase Permeability
Production Initiation
Inducing Flow Clean Up Programme Displace Fluid Cushion Gas lift Nitrogen Injection With Coil Tubing Initial Rate & Subsequent Rate of increase Well Test Evaluation
1 Establish Design Criteria. 2 Preparation of Production Zone. 3 Design and Installation of Completion String. 4 Production Initiation & Remedial Measures. Well Workover Update Design Criteria
Properties of Drilling Muds - Viscosity - Specific Gravity - Filtrate Functions of Mud SKIN damage to formation in contact with mud
ECAPETROL - ENGLISH COURSE
Functions of Casing
1) Support the bore hole and prevent caving 2) Isolate shallow unconsolidated zones 3) Provide support for wellhead and BOP equipment and subsequent casing strings 4) Provide sufficient fracture gradient to allow drilling of next hole section
Production Liner
Casing Depths
Depth 1 P1
D e p t h
F1
Fracture Pressure
Depth 2
P2
F
2
Pore Pressure
Depth 3
P3
Pressure
ECAPETROL - ENGLISH COURSE
Purpose of Cementing Strengthens (FORTALECER) and supports the casing Protects against corrosion Prevents fluid migration Seals around casing shoe to allow control of formation pressures while drilling ahead
1) 2) 3) 4)
Liners
GLOSSARY